Product Introduction Manual of ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
Introducing the ZD - G500 Dual - Spindle Vertical Machining Center, a masterpiece of high-performance engineering from Dalian ZHIDECNC Technology Co., Ltd. This state-of-the-art machine boasts advanced design principles and manufacturing techniques, ensuring unparalleled precision, robustness, and efficiency. It is designed to enable the mass production of intricate components, making it indispensable in industries such as automotive parts, construction machinery, aerospace, electronics, and pneumatic and hydraulic sectors.
II. Product Features
(I) Efficient Processing
- Dual - spindle Design
- Equipped with dual high-speed spindles, the machine adeptly processes two identical parts simultaneously, thereby significantly boosting processing efficiency, drastically shortening production cycles, and satisfying the demands of large-scale manufacturing.
- Fast Tool Change System
- Boasting a dual-servo tool arm-type tool magazine, this system features rapid and reliable tool changes. With a capacity for 24 * 2 tools (dual-gripper tool magazine), it accommodates tools up to an 80mm diameter (full tool) and 160mm (adjacent tool), with a maximum weight of 8kg. The swift tool change time of merely 1.6 seconds ensures quick replacements, minimizing auxiliary processing time.
(II) High - Precision Processing
- Advanced Transmission System
- The X/Y/Z1/Z2 axes incorporate linear guides, achieving rapid traverse speeds up to 48m/min, with exceptional positioning accuracy of 0.005mm and repeatability of 0.003mm, guaranteeing precise positioning and motion control during operations.
- High - Precision Spindle
- Spindle 1 and Spindle 2 operate at impressive speeds of 8000rpm (belt) / 12000rpm (direct drive), determined by the belt or direct drive mode, with a BT40 spindle taper, ensuring high-speed, precision cutting.
- Stable Structural Design
- Crafted from high-quality materials, the machine's overall structural design offers outstanding rigidity and stability, minimizing vibration and deformation during processing, and maintaining exceptional accuracy throughout.
(III) Flexibility and Versatility
- Multi - axis Linkage Machining
- Working in synergy with the Mitsubishi customized system, it facilitates dual 2-axis bidirectional machining, with optional fourth-axis rotary table and brake tailstock, enabling complex multi-axis linkage machining to meet diverse production requirements.
- Center Water - out and High - Pressure System
- Featuring a four-axis lead screw with a center water-out and high-pressure system, it ensures effective cooling of tools and workpieces during operation, enhancing machining stability and chip removal, while elevating surface quality.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T - slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load - bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance Between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual-gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three-axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: Ideal for high-precision machining of automotive engine and transmission components, enhancing both production efficiency and the superior quality of the final products.
- Construction Machinery Industry: Capable of processing diverse structural components for construction machinery, ensuring they meet stringent accuracy and strength criteria.
- Aerospace Field: Specialized in crafting precision parts including aero-engine blades and aerospace structural elements, fulfilling the aerospace industry's rigorous demands for high-performing parts.
- Electronics Industry: Expertly processes electronic equipment components like housings and heat sinks, achieving remarkable precision and efficiency in production.
- Pneumatic and Hydraulic Industry: Dedicated to manufacturing pneumatic and hydraulic parts like valves and pump bodies, guaranteeing exceptional precision and sealing performance.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. stands as a beacon of innovation in the CNC machine tool industry, seamlessly integrating research and development, production, sales, and service under one umbrella. Upholding a philosophy centered around excellence and perfection, the company boasts remarkable R&D capabilities, exceptional manufacturing prowess, and a robust service network. Dalian ZHIDECNC is proud to have earned numerous national patent certifications, ISO9001 international quality system certifications, and coveted EU CE qualifications. By collaborating with leading foreign machine tool manufacturers, the company harmonizes production, education, and research in partnership with prestigious universities, pushing the boundaries of technology.Our unwavering commitment is to provide users with cutting-edge, intelligent, and automated solutions for CNC precision machine tools. We aim to craft superior quality products that deliver unparalleled value to our clients, ensuring they experience the pinnacle of technological advancement.
Opt for the ZD-G500 dual-spindle vertical machining center and unlock the power of high-performance, precision, and reliability. Benefit from the comprehensive, top-tier services offered by ZHIDECNC. We warmly welcome inquiries and orders from international clients looking to elevate their manufacturing processes!
Audited Supplier 
){kind=link}