ZD - C36 Automated CNC Lathe: Revolutionizing Precision Machining
In the cutting-edge world of modern manufacturing, the ZD - C36 Automated CNC Lathe from ZHIDECNC stands as a revolutionary force, raising the bar for unmatched precision, advanced automation, and superior performance. Crafted for excellence, this state-of-the-art machine tool is engineered to fulfill the multifaceted and exacting demands of industries that prioritize high-caliber machining with exceptional efficiency.
1. Key Features
1.1 Exceptional Precision
- This lathe boasts an integrally cast, high-rigidity, low-center-of-gravity bed, ensuring stable and unwavering machining. With a spindle end/radial runout of an astounding 0.002mm and positioning accuracy reaching an impressive 0.003mm, this level of precision ensures that every part produced adheres to the highest quality standards, making it indispensable for applications where precision is paramount.
1.2 Advanced Automation
- The ZD - C36 is armed with a cutting-edge material handling system, seamlessly integrating with loading and unloading robots to effortlessly manage large or small batch workpieces of diverse geometries. It offers optional integration into a fully automated production line, supporting up to 10 machines concurrently. An automatic chip conveyor and customizable material storage bins further amplify its automation prowess, minimizing human involvement and maximizing productivity.
1.3 High-Quality Components
- This machine is equipped with premium imported pneumatic components and a state-of-the-art Mitsubishi control system. The use of a TK wire cup guide rail and an imported servo turret ensures smooth, precise movements. An available online inspection device allows for real-time monitoring throughout the machining process, effectively preventing batch defects and enabling immediate corrective measures, thereby guaranteeing consistently high-quality output.
1.4 Flexible Configuration
- Offering remarkable adaptability, the ZD - C36 can be paired with an automatic bar feeder to enhance material handling. Optional features, such as online measurement, tool breakage detection, and automatic flipping mechanisms, are available to tailor the machine to specific production needs, making this lathe versatile for a wide range of machining applications.
2. Technical Specifications
2.1 Machining Capacity
- Capable of processing bar stock with a maximum diameter of 34mm. For automated operations, it accommodates a maximum machining diameter of 200mm (85mm with automatic setups) and a maximum machining length of 120mm (70mm with automatic setups).
2.2 Spindle Specifications
- The spindle motor delivers a robust power output of 3.7/5.5KW, capable of spinning between 60 to 6000 revolutions per minute. This spindle is engineered for high torque and smooth operations, guaranteeing efficient material removal.
2.3 Axis Movements
- Both the X-axis and Z-axis offer a travel distance of 145mm each. Featuring X-axis and Z-axis ball screws sized at 3210, these ensure precise, repeatable positioning. The tool height is optimally set at 20mm, while the overall bed structure is meticulously designed for supreme rigidity and stability.
2.4 Machine Dimensions and Weight
- Occupying a footprint of 1600 x 1700mm, the machine stands at 2300mm in height and weighs approximately 2400kg. This compact yet robust design makes it an ideal solution for various machining settings.
2.5 Standard and Optional Attachments
- Standard attachments include a hydraulic chuck, rotary cylinder, 8-station turret, dual tool holders, eight pressure blocks, a cooling system with integrated water tank, full protective enclosure, automatic lubrication system, material handling robot with conveyor belt, high-pressure pump system, and an oil mist collection system. Optional enhancements such as an automatic bar feeder, chip conveyor, online inspection tools, tool breakage detection, and automatic flipping mechanisms further augment the machine's functionality.
3. Applications
The ZD - C36 Automated CNC Lathe proudly serves a wide array of industries, showcasing its versatility and precision in applications that are essential for modern manufacturing. These applications span multiple sectors, including but are not limited to:
3.1 Automotive and Motorcycle Components
- In the high-demand sectors of automotive and motorcycle manufacturing, the precision machining capabilities of the ZD - C36 are indispensable. Whether crafting engine parts, transmission components, or chassis elements, this lathe handles intricate geometries with ease. Its ability to maintain exacting tolerances ensures the production of superior components that not only meet but surpass the rigorous performance and safety standards these industries require.
3.2 Pneumatic and Hydraulic Systems
- For the critical production of pneumatic and hydraulic cylinders, valves, and fittings, the ZD - C36 stands as a beacon of precision and efficiency. Its automated nature guarantees consistent quality and exacting dimensional accuracy, which is paramount for the optimal functioning of these systems extensively utilized in industrial machinery, automation setups, and the transportation sector.
3.3 Home Appliances and Sanitary Ware
- In the realm of home appliance manufacturing, from washing machines to air conditioners, and the crafting of sanitary ware such as faucets and showerheads, the ZD - C36 shines with its high-precision machining prowess. It adeptly produces parts with superb surface finishes, greatly enhancing the overall quality and visual appeal of the final consumer products.
3.4 Medical Devices
- Within the medical sector, precision is non-negotiable. The ZD - C36 excels in the production of surgical instruments, implants, and diagnostic equipment, where exacting standards are a must. Its advanced capabilities significantly contribute to ensuring patient safety and the reliability of medical procedures, cementing its place as a trusted machine in critical medical manufacturing applications.
4. Advantages
4.1 Enhanced Productivity
- By integrating high-speed machining with automated material handling and real-time inspection, the ZD - C36 dramatically boosts productivity. Its ability to seamlessly adapt to varied workpiece geometries and batch sizes optimizes production cycles, significantly reducing cycle times and elevating output to new heights.
4.2 Uncompromised Quality
- The ZD - C36 stands as a paragon of precision, with built-in quality assurance mechanisms ensuring each part meets or surpasses stringent standards. This not only curtails rework and scrap but also enhances the reputation of manufacturers trusting this machine for their high-stakes production processes.
4.3 Cost-Effectiveness
- By drastically minimizing human error, curbing material waste, and amplifying production efficiency, the ZD - C36 offers compelling cost savings over time. Its advanced features ensure that the initial investment is soon outweighed by the substantial productivity and quality gains it delivers to the manufacturing landscape.
4.4 Ease of Use and Integration
- Engineered with user accessibility at its core, the ZD - C36 features a Mitsubishi control system that offers intuitive programming and operation interfaces. This allows operators to quickly become adept with its functions. Moreover, its modular design and compatibility with various automation peripherals make it effortlessly integrable into existing production lines.
Product Description
Detailed Photos
Product Parameters
Certifications
Packaging & Shipping
Installation Instructions
In conclusion, the ZD - C36 Automated CNC Lathe by ZHIDECNC stands as a monumental advancement in the realm of precision machining technology. With its state-of-the-art features, unwavering reliable performance, and versatility across numerous applications, this remarkable machine becomes an indispensable tool for manufacturers aiming to maintain a competitive edge in today's ever-evolving industrial arena. Whether you are embarking on high-volume production runs or tackling the machining of intricate, precision components, the ZD - C36 is the ultimate choice for achieving unparalleled excellence in machining operations.
Audited Supplier 
){kind=link}