Discover the pinnacle of precision machining with Zhide CNC's ZD - V855 Vertical Machining Center.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. stands out as a distinguished specialist in CNC machine tools, seamlessly blending R&D, production, sales, and service. Since our foundation in 2011, we've embraced an ethos of "excellence and superiority," aiming to become a formidable force in the machine tool industry.
Our robust R&D capabilities drive relentless innovation and the introduction of cutting-edge CNC machine tools. Crafted with meticulous precision, we offer a comprehensive service framework delivering all-encompassing solutions. We hold numerous national patent technology certifications, ISO9001 international quality system certification, and EU CE qualification, affirming our products' global standard compliance and reliability.
Our company boasts three pivotal centers: the Machine Tool Application Center spearheads new product development and process refinement for mass-production; the Machine Tool Manufacturing Center specializes in designing and producing bespoke machine tools tailored to customer needs; the Machine Tool Marketing and Service Center enhances customer experience, offers training, and ensures a swift supply of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center features a high-rigidity, high-speed imported spindle. The primary castings, crafted from high-strength, high-toughness Meehanite cast iron, undergo annealing to relieve stress, ensuring long-term deformation resistance and providing a stable platform for precision machining.
The ultra-wide, steel-shaped base boasts a symmetrical support design that effectively dissipates cutting stress, enhancing operational stability. Incorporating imported super-load roller linear guides, the center exemplifies exceptional rigidity, precision, and robust heavy-cutting capabilities.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 is a remarkably versatile machine, excelling in diverse industries like automotive parts production, precision machinery processing, and aerospace component manufacturing. It masters complex machining tasks such as milling, drilling, boring, and tapping with high precision and efficiency. Whether handling small-batch precision parts or large-scale mass-production components, the ZD - V855 is engineered to meet your precise demands.
2.4 Unmatched After-sales Service
At Zhide CNC, we prioritize delivering exceptional after-sales service, ensuring our valued customers benefit from seamless support. Our dedicated and professional technical team is available 24/7, ready to provide immediate assistance whenever needed. In the event of any machine tool issues, our experts respond swiftly and resolve them efficiently. We also offer regular maintenance services for our esteemed ZD-V855, promoting long-term stability and reliability. This unwavering commitment helps you minimize downtime and significantly boost production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD - V855 vertical machining center is an extraordinary piece of engineering marvel, showcasing exceptional compatibility with a myriad of sophisticated accessories and systems that boost its functionality and versatility to unprecedented heights. It features an automatic tool changer (ATC) designed to facilitate swift and precise tool changes, thereby significantly slashing machining time. This remarkable adaptability enhances the efficiency of complex operations that demand diverse toolsets. With the ATC's impressive tool capacity, a wide variety of tools can be accommodated within a single machining process, guaranteeing superior operational flexibility.
Moreover, this advanced machine effortlessly integrates with Zhide CNC's state-of-the-art MES digital production system, delivering unmatched advantages by reducing operator fatigue and lowering the skill threshold. An integrated in-machine probe ensures automatic measurement, consistently maintaining exceptional product quality. The MES system empowers users with the ability to dynamically adjust machining sequences, manage urgent task insertions with ease, and access real-time equipment operation statistics. It further supports a flexible processing mode tailored for mixed-line production of multiple products, allowing simultaneous off-line clamping and in-machine cutting, thus maximizing equipment utilization to its ultimate potential.
2.6 Precision - Oriented Design Features
The ZD - V855 is meticulously engineered with precision-oriented design features that deliver outstanding machining accuracy. Its high-precision spindle, coupled with a cutting-edge drive system, ensures precise positioning and smooth rotation. Equipped with superior ball screws and linear guides, the X, Y, and Z axes are pre-stretched to minimize backlash, enhancing repeat positioning accuracy. This guarantees that the machine consistently produces parts with tight tolerances, upholding the industry's most rigorous quality standards.
Our carefully designed cooling and lubrication system is crucial for maintaining machining precision. The cooling system adeptly dissipates heat generated during operations, preventing thermal deformation and ensuring the accuracy of the workpiece. Meanwhile, the lubrication system facilitates smooth axis movements, minimizing friction and wear, further supporting the machine's long-term precision and reliability.
2.7 Cost - effectiveness and Return on Investment
Choosing the ZD - V855 vertical machining center is a remarkably cost-effective decision. Its stellar performance capabilities not only elevate production efficiency but also cut costs per unit and boost overall productivity. Thanks to its robust design and minimal maintenance requirements, you can notably decrease downtime and repair expenses throughout its lifespan, maximizing your return on investment.
The ZD - V855 excels in managing complex machining tasks internally, reducing the need for outsourcing and saving both time and resources. This investment not only caters to your current machining requirements but also positions you in the global market competitively, empowering you to produce superior-quality products with enhanced efficiency.
2.8 Customization Options Tailored to Your Needs
Understanding that each manufacturing operation has unique specifications, we offer a comprehensive suite of customization options for the ZD - V855 vertical machining center. Whether it's optimizing the machine for specific workpiece types, seamlessly integrating it into current production lines, or enhancing its capabilities for specific industry applications, our team of experts is committed to assisting you in reaching your distinct goals.
Our customization services include adjusting spindle speed and torque to meet the materials and machining processes you frequently encounter. For operations involving hard metals that demand high-power cutting, we tailor the spindle to deliver the required force while maintaining precision. Additionally, we customize tooling configurations, such as integrating specialized tool holders or expanding tool magazine capacity, to fulfill your exclusive machining demands.
We also specialize in automation customization. Should you aim to boost productivity through increased automation, we provide solutions like robotic loading and unloading systems, conveyor belts, and other automated material-handling equipment. These innovations not only cut down on manual labor but also enhance the consistency and efficiency of your production processes, propelling operational excellence.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is meticulously crafted with user convenience at its heart. Its control panel is not only intuitive but also incredibly easy to navigate, even for those with minimal experience. Featuring a large, high-resolution display, it provides crystal-clear insights into the machining process, including real-time status updates, precise tool paths, and important error messages.
At Dalian Zhide CNC Technology Co., Ltd, we are committed to empowering you and your team to fully harness the potential of our cutting-edge High Precision Center, the ZD - V855. We offer extensive training support, covering a wide spectrum of learning needs. Our comprehensive programs guide you from the basics of setup and programming to the intricacies of advanced machining techniques. You have the flexibility to choose between on-site training at your facility or convenient online sessions, perfectly tailored to your preferences. Our expert trainers, equipped with unparalleled industry expertise, stand ready to resolve any questions you might have, ensuring your operators become adept and confident masters of their craft.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center from Dalian Zhide CNC Technology Co., Ltd has established an impressive legacy of excellence in the industry. Welcomed by a wide array of manufacturing firms worldwide, spanning diverse sectors, it has revolutionized production landscapes. Our clients have consistently experienced significant surges in production efficiency, heightened product quality, and increased market competitiveness since their adoption of the ZD - V855. The machine is not just a tool but a catalyst for transformation in manufacturing.
Here are some testimonials from our satisfied customers:
- "Since integrating the ZD - V855, our machining accuracy has experienced a dramatic increase. We now achieve part tolerances that were previously beyond reach, opening new business paths for us." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is an exceptional workhorse, delivering smooth, reliable performance consistently. The after-sales support from Zhide CNC is unparalleled. Whenever a challenge arises, their prompt response and effective solutions are invaluable." - [Customer Name 2], Automotive Parts Manufacturer.
These glowing testimonials stand as a testament to the outstanding quality and performance of the ZD - V855. We are confident that by choosing our machine, you too will experience similar success stories and operational excellence.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
The ZD - V855 vertical machining center is your gateway to seamless integration with the Industry 4.0 revolution and smart manufacturing trends. Designed to flawlessly blend into modern manufacturing ecosystems, it is equipped with state-of-the-art connectivity features, allowing it to communicate effortlessly with other machines, sensors, and enterprise systems. This capability enables real-time data collection and analysis, providing you with critical insights into your production processes, fostering improvements and innovation.
For instance, this advanced machine can synchronize with production planning software, ensuring an efficient harmony between machining operations and overall production schedules. This seamless integration maximizes resource allocation, minimizes idle time, and optimizes performance. By remotely monitoring key performance indicators such as spindle utilization, cycle times, and tool wear through a secure web-based interface, you can proactively identify opportunities for enhancement and initiate predictive maintenance, drastically reducing unexpected breakdowns and costly downtime.
Furthermore, the ZD - V855 effortlessly joins a network of interconnected machines, creating a smart factory environment. Within this dynamic setup, machines collaborate and share information to achieve collective production objectives. For example, if a machine detects a tool shortage, it can autonomously request a replacement from a centralized tool storage system, ensuring uninterrupted operations and continuous productivity.
2.12 Environmental Considerations and Sustainability
At Dalian Zhide CNC Technology Co., Ltd, our unwavering commitment to sustainability is embodied in the ZD - V855. Crafted with an eco-conscious philosophy, it is engineered to slash energy consumption without compromising performance. Its efficient spindle drive system and advanced power management features significantly reduce electricity usage, cutting operational costs and minimizing your carbon footprint, making it an environmentally and economically wise choice.
Our cooling and lubrication systems are thoughtfully designed to reflect our commitment to environmental stewardship. By employing biodegradable coolants and lubricants, we ensure gentle care for the planet. Additionally, the machine's design promotes easy recycling of components at the end of its lifecycle, minimizing waste and contributing to a circular economy, championing sustainability and responsibility.
2.13 Future - Proofing Your Manufacturing Operations
Investing in the ZD - V855 is not just a decision for today; it is a strategic step towards future-proofing your manufacturing operations. In a rapidly evolving technological landscape where manufacturing demands grow increasingly complex, the ZD - V855 is poised to adapt with ease. It is engineered to seamlessly accommodate the latest software and hardware upgrades, ensuring that your production capabilities remain at the forefront of innovation and efficiency, preparing you for the challenges and opportunities of tomorrow.
Our dedicated R & D team is unwavering in its commitment to revolutionizing the machine's performance and capabilities. We consistently roll out regular software updates that not only introduce an array of thrilling new features but also significantly amplify performance. Imagine future enhancements that could embed cutting-edge machining algorithms for unparalleled precision or seamlessly integrate with the latest breakthrough manufacturing technologies, ensuring you remain at the pinnacle of industry innovation.
Moreover, the ZD - V855's ingenious modular design facilitates effortless hardware enhancements. Whether your ambition is to upgrade the spindle for unprecedented speeds, integrate additional axes for more complex machining capabilities, or replace existing components with the latest state-of-the-art versions, this machine perfectly adapts, ensuring you stay ahead in the ever-evolving industry landscape.
We firmly believe that the ZD - V855 vertical machining center offers an all-encompassing solution to modern manufacturing challenges. Its sophisticated fusion of premium features, adaptable customization possibilities, and steadfast dedication to quality and sustainability positions it as the ultimate choice for manufacturers determined to enhance their operations. We are eager to partner with you as you pursue your manufacturing goals. For any further inquiries or to delve into your specific requirements, please do not hesitate to reach out to us at any time.
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