Discover the unmatched precision and performance of Zhide CNC's ZD - V855 Vertical Machining Center, engineered for excellence.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. is a distinguished specialist in CNC machine tools, seamlessly integrating R & D, production, sales, and service. Since our inception in 2011, we have passionately embraced the ethos of "striving for excellence and pursuing superiority," aiming to emerge as a formidable force within the competitive machine tool arena.
Our robust R & D capabilities drive ceaseless innovation, introducing cutting-edge CNC machine tools crafted with meticulous attention to detail. Coupled with a comprehensive service framework, we deliver all-encompassing solutions. Our numerous national patent technology certifications, ISO9001 international quality system certification, and EU CE qualification are testaments to our products' unwavering global standard compliance and reliability.
Our company proudly features three pivotal centers: The Machine Tool Application Center spearheads new product development and process refinement for mass-production; the Machine Tool Manufacturing Center designs and produces bespoke machine tools tailored to specific customer needs; the Machine Tool Marketing and Service Center elevates the customer experience, offers extensive training, and ensures the rapid supply of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center comes equipped with a high-rigidity, high-speed imported spindle. The primary castings, made from high-strength, high-toughness Meehanite cast iron, are meticulously annealed to alleviate stress. This process ensures long-term resistance to deformation, providing a stable and robust platform for precision machining with unwavering reliability.
Boasting an ultra-wide, steel-shaped base with a symmetrical support design, it effectively dissipates cutting stress, enhancing the machine's operational stability. The incorporation of imported super-load roller linear guides ensures exceptional rigidity, precision, and robust capabilities for heavy-duty cutting tasks.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 is a highly versatile machine, adept across various industries such as automotive parts production, precision machinery processing, and aerospace component manufacturing. It excels in complex machining tasks, including milling, drilling, boring, and tapping, delivering unparalleled precision and efficiency. Whether you're handling small-batch precision parts or large-scale mass-production components, the ZD - V855 is expertly equipped to meet and exceed your demands.
2.4 Unmatched After-sales Service
At Zhide CNC, we are dedicated to providing exceptional after-sales service, ensuring our valued customers receive seamless support. Our professional and devoted technical team is available around the clock, ready to offer immediate assistance whenever needed. In the event of any machine tool issues, our experts respond swiftly and resolve them efficiently. We also offer regular maintenance services for our esteemed ZD-V855, promoting long-term stability and reliability. This unwavering commitment helps you minimize downtime and significantly enhance production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD - V855 vertical machining center is a true marvel of engineering, offering an extraordinary blend of compatibility and functionality. With its versatile design, it seamlessly integrates a wide range of advanced accessories and systems, enhancing its operational potential to new heights. One standout feature is its automatic tool changer (ATC), which enables rapid and precise tool swaps, significantly slashing machining time. This innovation is a game-changer for complex tasks that require a variety of tools, boosting overall efficiency. Thanks to the ATC's impressive tool capacity, users can rely on a broad selection of tools during a single process, ensuring unmatched adaptability and operational flexibility.
Moreover, this state-of-the-art machine effortlessly pairs with Zhide CNC's groundbreaking MES digital production system. This cutting-edge system offers extraordinary advantages, such as drastically reducing operator labor intensity and simplifying skill requirements. It features a cutting-edge in-machine probe for automatic measurement, consistently guaranteeing superior product quality. The MES system provides the ability to dynamically adjust machining sequences, handle urgent tasks seamlessly, and access real-time equipment performance data. Additionally, it supports a flexible processing mode for mixed-line production of multiple products, allowing simultaneous off-line clamping and in-machine cutting, thereby unlocking the full potential of equipment utilization.
2.6 Precision - Oriented Design Features
The ZD - V855 is a pinnacle of precision engineering, designed with features that ensure unparalleled machining accuracy. Its high-precision spindle, combined with an advanced drive system, delivers exact positioning and flawless rotation. Equipped with premium ball screws and linear guides, the X, Y, and Z axes are pre-stretched to virtually eliminate backlash, enhancing repeat positioning accuracy. This meticulous design guarantees that the machine consistently delivers parts with tight tolerances, meeting the most exacting quality standards in the industry.
Our precisely engineered cooling and lubrication systems are vital for maintaining peak machining precision. The cooling system effectively dissipates heat generated during operations, preventing thermal deformation and ensuring workpiece accuracy. Meanwhile, the lubrication system guarantees smooth axis movements, minimizing friction and wear, and enhancing the machine's long-term precision and reliability.
2.7 Cost - effectiveness and Return on Investment
Choosing the ZD - V855 vertical machining center is a strategic move for cost-conscious operations. Its outstanding performance capabilities not only elevate production efficiency but also lower costs per unit and boost overall productivity. With its robust design and low maintenance requirements, downtime and repair costs can be significantly reduced over its lifespan, ensuring an optimal return on investment.
The ZD - V855 excels at managing intricate machining tasks in-house, substantially reducing the need for outsourcing, thereby saving both time and resources. This investment not only meets current machining demands but also grants a competitive edge in the global market, enabling you to produce superior-quality products more efficiently.
2.8 Customization Options Tailored to Your Needs
Understanding that every manufacturing operation has unique requirements, we provide extensive customization options for the ZD - V855 vertical machining center. Whether optimizing the machine for specific workpiece types, seamlessly integrating it into existing production lines, or enhancing its capabilities for particular industry applications, our expert team is committed to helping you achieve your distinct objectives.
Our customization solutions include adjusting spindle speed and torque to match the materials and machining processes you commonly encounter. For tasks involving tough metals requiring high-power cutting, we tailor the spindle for optimal force while maintaining precision. Furthermore, we customize tooling configurations, such as incorporating specialized tool holders or expanding tool magazine capacity, to fulfill your unique machining needs.
We specialize in automation customization, too. If you aim to boost productivity through increased automation, we offer solutions like robotic loading and unloading systems, conveyor belts, and other automated material-handling technologies. These innovations not only minimize manual labor but also enhance the consistency and efficiency of your production processes, driving operational excellence.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is skillfully designed with user convenience as a priority. Its control panel is not only intuitive but also incredibly user-friendly, even for individuals with minimal experience. Featuring a large, high-resolution display, it provides crystal-clear insights into the machining process, including real-time status updates, detailed tool paths, and critical error messages.
To empower you and your team to fully unleash the potential of the ZD - V855, we offer a wide array of extensive training support. Our all-encompassing training programs cover every aspect, from the fundamental setup and programming to mastering advanced machining techniques. You have the flexibility to choose between immersive on-site training at your facility or engaging online sessions, meticulously tailored to meet your specific preferences. Our expert trainers, armed with profound expertise, are prepared to address any queries, ensuring your operators become highly skilled, adept, and confident in the seamless operation of the machine.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center is renowned for its exceptional track record of excellence in the market. Embraced by numerous manufacturing firms across the globe, spanning a diverse array of industries, it has revolutionized production landscapes. Our clients consistently report substantial boosts in production efficiency, superior product quality, and enhanced competitiveness following their adoption of the ZD - V855.
Here are some heartfelt testimonials from our delighted customers:
- "Since we integrated the ZD - V855, our machining accuracy has seen a dramatic uptick. We now achieve part tolerances that were previously unattainable, unlocking new business avenues for us." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is a true workhorse, delivering smooth and reliable performance. The after-sales support from Zhide CNC is exceptional. Whenever an issue arises, their swift response and efficient resolutions are invaluable." - [Customer Name 2], Automotive Parts Manufacturer.
These glowing testimonials are a testament to the outstanding quality and performance of the ZD - V855. We are confident that you, too, will experience similar rewards when you select our machine.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
In perfect alignment with the Industry 4.0 revolution, the ZD - V855 vertical machining center is expertly designed for flawless integration into advanced smart manufacturing ecosystems. Equipped with state-of-the-art connectivity features, it communicates effortlessly with other machines, sensors, and enterprise systems. This enables real-time data collection and analysis, providing you with invaluable insights into your production processes.
For instance, the machine can seamlessly integrate with production planning software, ensuring perfect synchronicity between machining operations and overarching production schedules. This optimizes resource allocation and significantly minimizes idle time. By remotely monitoring key performance indicators such as spindle utilization, cycle times, and tool wear via a secure web-based interface, you can pinpoint areas for enhancement and enable predictive maintenance, effectively reducing unexpected breakdowns and costly downtime.
Furthermore, the ZD - V855 can effortlessly join a network of interconnected machines, fostering a cutting-edge smart factory environment. In this setup, machines collaborate and share information to achieve collective production goals. For instance, if a machine detects a tool shortage, it can automatically requisition a replacement from a centralized tool storage system, ensuring uninterrupted operations.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, our commitment to sustainability is unwavering, and the ZD - V855 epitomizes our eco-friendly ethos. Engineered to minimize energy consumption without compromising performance, its efficient spindle drive system and advanced power management features significantly reduce electricity usage, lowering operational costs and your carbon footprint.
Our cooling and lubrication systems are thoughtfully designed with environmental stewardship in mind. We utilize biodegradable coolants and lubricants that are environmentally gentle. Additionally, the machine's design facilitates easy recycling of components at the end of its lifecycle, minimizing waste and championing a circular economy.
2.13 Future - Proofing Your Manufacturing Operations
When you choose to invest in the ZD - V855, you are not merely addressing your current manufacturing necessities-you are actively securing the future of your operations. In a world where technology is continuously advancing and manufacturing demands grow increasingly intricate, the ZD - V855 stands ready to evolve with ease. It can be seamlessly upgraded with the latest software and hardware innovations, ensuring that your production capabilities remain at the cutting edge.
Our dedicated and innovative R & D team is tirelessly committed to revolutionizing the machine's performance and capabilities. Through regular and strategic software updates, we not only introduce a plethora of exciting new features but also drive significant performance enhancements. Imagine future updates that seamlessly integrate cutting-edge machining algorithms for unmatched precision or enhance compatibility with the latest, emerging manufacturing technologies, keeping you at the forefront of industry advancements.
Furthermore, the ZD - V855's ingenious modular design offers you the power to effortlessly implement hardware enhancements. Whether your ambitions are to upgrade the spindle for unprecedented speeds, incorporate additional axes for more complex and sophisticated machining, or replace components with the most cutting-edge, state-of-the-art versions, this machine adapts with flawless ease, ensuring you remain a leader in the ever-evolving industry landscape.
We are supremely confident that the ZD - V855 vertical machining center stands as a comprehensive solution to modern manufacturing challenges. Its sophisticated blend of high-end, premium features, versatile customization options, and steadfast commitment to quality and sustainability makes it the ultimate choice for manufacturers determined to elevate their operations to new heights. We are eager to partner with you on your journey to realize your manufacturing dreams. Should you have any further inquiries or wish to dive deeper into exploring your specific needs, please feel free to reach out to us at any time.
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