ZD - C36 Automated CNC Lathe: Pioneering the Future of Precision Machining
In the dynamic world of modern manufacturing, ZHIDECNC's ZD - C36 Automated CNC Lathe heralds a new era of innovation, precision, and efficiency. As a transformative force in the industry, this machine is engineered to exceed the diverse and rigorous demands of sectors that prioritize high-quality machining with exceptional efficiency. Setting unmatched standards in automation and performance, the ZD - C36 is poised to lead in precision machining.
1. Key Features
1.1 Exceptional Precision
- With a high-rigidity, low-center-of-gravity bed that is integrally cast, this lathe ensures unparalleled stability in machining operations. Achieving an astounding spindle end/radial runout of 0.002mm and positioning accuracy of 0.003mm, it guarantees that every machined part meets the most demanding quality standards. Perfect for applications where precision is paramount, this lathe sets the bar for non-negotiable accuracy.
1.2 Advanced Automation
- The ZD - C36 is equipped with an advanced material handling system and can be seamlessly integrated with loading and unloading robots. This capability allows for efficient processing of both large and small batches of workpieces, regardless of their geometric complexity. Moreover, it offers an option for a fully automated production line, capable of supporting up to 10 machines. Enhanced by an automatic chip conveyor and customizable material storage bins, it significantly reduces manual intervention and elevates productivity to new heights.
1.3 High-Quality Components
- Incorporating high-grade imported pneumatic components along with a Mitsubishi control system, the machine is a testament to superior engineering. Key features such as the TK wire cup guide rail and imported servo turret ensure smooth and precise operations. Additionally, an online inspection device is available, enabling real-time process monitoring to prevent batch defects and facilitate swift corrective actions, maintaining consistent quality output.
1.4 Flexible Configuration
- The ZD - C36 is designed with flexibility in mind, allowing it to be equipped with an automatic bar feeder to boost its material handling capabilities. Optional features like online measurement, tool breakage detection, and automatic flipping mechanisms can be integrated to tailor the lathe to specific production needs. This adaptability makes it an ideal choice for a variety of machining applications, enhancing operational versatility.
2. Technical Specifications
2.1 Machining Capacity
- This lathe can process bar stock with a maximum diameter of 34mm and manage automatic loading and unloading operations with machining diameters up to 200mm (85mm with automation). It supports a maximum machining length of 120mm (70mm with automation), offering robust capabilities for diverse machining tasks.
2.2 Spindle Specifications
- Featuring a spindle motor with a power output of 3.7/5.5KW, this machine operates at speeds from 60 to 6000 RPM. Designed for high torque and smooth operation, the spindle ensures efficient and effective material removal, optimizing machining performance.
2.3 Axis Movements
- Both the X-axis and Z-axis boast a travel distance of 145mm, featuring 3210-sized ball screws for precise and consistent positioning. The tool height is set at 20mm, ensuring that the overall bed structure provides maximum rigidity and stability for high-quality machining outcomes.
2.4 Machine Dimensions and Weight
- Occupying 1600 x 1700mm of floor space and standing 2300mm tall, this machine weighs approximately 2400kg. It offers a compact yet formidable solution tailored for a variety of machining environments, balancing size and strength with exceptional precision.
2.5 Standard and Optional Attachments
- Standard attachments include a hydraulic chuck, hydraulic rotary cylinder, 8-station turret, two tool holders, eight pressure blocks, and an integrated cooling system with a water tank. Enclosed by full protective casing and supported by an automatic lubrication system, it features a material handling robot with a conveyor belt, a high-pressure pump system, and an oil mist collection system. Optional enhancements like an automatic bar feeder, automatic chip conveyor, online inspection tools, tool breakage detection, and automatic flipping mechanisms can further elevate machine functionality.
3. Applications
The ZD - C36 Automated CNC Lathe is a versatile powerhouse, serving a vast array of industries with precision and efficiency. Its applications stretch across diverse sectors, ensuring high-quality output wherever utilized:
3.1 Automotive and Motorcycle Components
- In the competitive automotive and motorcycle manufacturing realms, precision is non-negotiable for engine parts, transmission components, and chassis elements. The ZD - C36 excels in tackling intricate geometries while adhering to stringent tolerances. This ensures it produces superior components that satisfy the rigorous performance and safety benchmarks pivotal to these sectors.
3.2 Pneumatic and Hydraulic Systems
- The production of pneumatic and hydraulic cylinders, valves, and fittings demands unwavering precision and reliability. The ZD - C36's automated prowess guarantees excellent quality and exact dimensionality, crucial for the flawless operation of these systems. Widely incorporated in industrial machinery, automation, and transportation, its role in these areas is indispensable.
3.3 Home Appliances and Sanitary Ware
- Manufacturing components for home appliances like washing machines, refrigerators, and air conditioners, alongside sanitary ware products such as faucets and showerheads, requires unmatched precision. The ZD - C36 adeptly produces these parts with outstanding surface finishes, enhancing both the quality and aesthetic appeal of the end products, meeting consumers' high expectations.
3.4 Medical Devices
- In the medical sector, the stakes for precision and quality are sky-high, especially for surgical instruments, implants, and diagnostic devices. The ZD - C36, with its cutting-edge features and impeccable performance, is an ideal choice for crafting critical medical components, prioritizing patient safety and ensuring the efficacy of medical interventions.
4. Advantages
4.1 Enhanced Productivity
- Integrating high-speed machining with automated material handling and real-time inspection, the ZD - C36 facilitates seamless production flows. Swift transitions between workpiece geometries and batch volumes amplify productivity, slashing production cycles and boosting total output, making it a formidable asset in any manufacturing setup.
4.2 Uncompromised Quality
- The ZD - C36 stands as a beacon of precision machining, equipped with advanced quality control systems to ensure every part surpasses the set standards. This not only minimizes rework and waste but also fortifies the credibility of manufacturers who depend on this machine for their operations, cementing their reputation for excellence.
4.3 Cost-Effectiveness
- By curtailing human error, slashing material wastage, and ramping up production efficiency, the ZD - C36 is a cost-effective marvel. The initial expenditure on this state-of-the-art machinery is swiftly outweighed by the leaps in productivity and quality it injects into the manufacturing process, proving its value over time.
4.4 Ease of Use and Integration
- Designed with an emphasis on user-friendliness, the Mitsubishi control system offers a seamless programming and operational interface, enabling operators to swiftly acclimate to its functionalities. Its modular design and compatibility with diverse automation peripherals allow for effortless integration into existing production lines, enhancing workflow efficiencies.
Product Description
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Packaging & Shipping
Installation Instructions
In conclusion, the ZD - C36 Automated CNC Lathe from ZHIDECNC is a revolutionary advancement in the realm of precision machining technology. This cutting-edge machine combines a suite of advanced features with outstanding reliability and versatility, setting a new benchmark in the industry. Its comprehensive capabilities make it an indispensable tool for manufacturers aiming to maintain a competitive edge in today's ever-evolving industrial environment. Whether you are engaged in high-volume production or crafting intricate and precision-engineered components, the ZD - C36 stands as the preferred choice for optimizing machining excellence.
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