Dalian ZHIDECNC Technology Co., Ltd. ZD-650T Product Manual
1. Product Overview
The ZD-650T machine tool from Dalian ZHIDECNC Technology Co., Ltd. exemplifies high-performance CNC engineering. Meticulously crafted, this machine tool marries cutting-edge technology with superb craftsmanship. It is specifically designed to deliver exceptional precision and efficiency in machining solutions. This versatile tool finds its place in diverse industries, adeptly handling the intricate precision machining needs of sectors including automotive and motorcycle parts, medical devices, household appliances, sanitary ware, military, and aerospace.
2. Product Features
(1) High-precision Machining
- Crafted from high-strength, high-toughness meehanite cast iron, the main castings undergo annealing to eradicate stress. This ensures enduring deformation resistance, laying an unshakeable foundation for high-precision machining.
- Utilizing imported precision roller guides and screws, combined with an innovative double-tension assembly process, this machine significantly minimizes thermal deformation. This secures the stability of machining accuracy, achieving positioning accuracy at an impressive 0.004/300mm and repeatability accuracy at ±0.002/300mm.
(2) High-rigidity Structure
- The machine's unique integral casting bed design is engineered for superior vibration absorption, greatly enhancing the tool's rigidity. This design significantly reduces vibrations during machining, ensuring unparalleled stability and precision.
- The ultra-wide steel base, featuring a symmetrical support design, effectively dissipates cutting stresses. This enhances the machine's overall rigidity, enabling it to excel in demanding heavy cutting tasks.
(3) High-speed and Efficient Spindle
- Outfitted with a high-rigidity imported high-speed spindle, the machine offers diverse speed options tailored to various machining requirements, with a remarkable maximum speed of 20000rpm/min. This meets the high-speed cutting needs across diverse materials, significantly boosting machining efficiency.
- The spindle employs a direct coupling transmission method, ensuring highly efficient and stable power delivery. This reduces energy loss and guarantees smooth, uninterrupted machining processes.
(4) Advanced CNC System
- Featuring the Mitsubishi/SYNTEC operating system, this machine tool boasts powerful computational capabilities and an array of functional instructions. It facilitates precise programming for complex parts, is user-friendly, easy to maintain, and adapts to different programming habits and machining needs.
- The CNC system supports advanced machining functions like tool radius compensation, tool length compensation, and helical interpolation. These features enhance accuracy and efficiency while offering an intuitive human-computer interaction interface for simplified operation and parameter setup.
(5) Automated Machining Function
- The optional automatic material receiving hand enables unmanned machining, enhancing production efficiency and lowering labor costs. It is ideal for mass production, ensuring continuous and stable machining processes.
- The CNC system seamlessly integrates with automation, leveraging on-line technology with automated robots. Production lines can be easily integrated, and machining processes and flows are flexibly adjustable to meet production demands, elevating production intelligence and flexibility.
3. Technical Parameters
Items |
Parameters of ZD - 650T |
Operating System |
Mitsubishi/SYNTEC |
Worktable Surface Size |
700×420mm |
Worktable Load Capacity |
300kg |
Left - right Travel (X) |
620mm |
Front - rear Travel (Y) |
420mm |
Up - down Travel (Z) |
330mm |
Spindle Taper (Specification/Installation Size) |
BT30 |
Maximum Spindle Speed |
20000rpm/min |
Spindle Transmission Method |
Direct - coupled |
Distance from Spindle Center to Column Guide Rail |
480mm |
Distance from Spindle End Face to Worktable Surface |
150 - 480mm |
Guide Rail/Linear Rail Specification |
Linear Guide Rail |
Spindle Motor Parameters (Power) |
5.5/7.5kw |
X, Y, Z - axis Motor Parameters (Power) |
1.5, 1.5, 3kw |
X, Y, Z - axis Rapid Traverse Speed |
48m/min |
Positioning Accuracy |
0.004/300mm |
Repeatability Accuracy |
±0.002/300mm |
Net Weight of Machine Tool |
3.2T |
Floor Area of Machine Tool (Length×Width×Height) |
2000×2000×2100mm |
(1) Operating System
Mitsubishi/SYNTEC systems provide robust and stable control functions, ensuring machine tool accuracy and machining efficiency.
(2) Worktable
- With a worktable surface size of 700*420mm, the machine offers ample machining space for various workpieces.
- Boasting a load capacity of up to 300kg, the worktable accommodates various workpiece machining loads.
(3) Travel
- The cutting-edge design of the Advanced Technology CNC Tool showcases an impressive left-right travel of 620mm (X-axis), a front-rear travel of 420mm (Y-axis), and an up-down travel of 330mm (Z-axis). This extensive range empowers the machine tool to effortlessly accommodate diverse workpiece sizes, fulfilling various machining requirements with precision and versatility.
- Ingeniously crafted, the travel design of the X, Y, and Z axes is meticulously balanced, enabling comprehensive machining of intricate parts. This ensures not only outstanding machining accuracy but also optimized efficiency, making it an indispensable tool in precision engineering.
(4) Spindle
- Engineered for excellence, the main taper specification is BT30, with installation dimensions precisely meeting industry standards. This guarantees the spindle's exceptional adaptability and unwavering stability, ensuring peak performance and precision during operations.
- With a maximum spindle speed soaring to 20000rpm/min, the high-speed spindle excels in rapid cutting applications. This not only enhances machining surface quality but also significantly boosts production efficiency, setting new benchmarks in cutting-edge technology.
- The spindle's direct coupling transmission method is meticulously designed to ensure efficient power transfer, minimizing energy loss. This innovation guarantees smooth spindle operations, reflecting advanced engineering prowess.
(5) Motor Parameters
- Boasting a spindle motor power of 5.5/7.5kw, this machine is adept at delivering tailored power outputs to suit diverse machining requirements. From delicate light cutting to robust heavy cutting, it meets every demand with precision and efficiency.
- The motor parameters are expertly tuned with power ratings of 1.5, 1.5, and 3kw for the XY and Z axes, respectively. This ensures swift and precise movement of each coordinate axis, facilitating high-precision positioning and machining for unparalleled results.
(6) Rapid Traverse Speed
Achieving rapid traverse speeds of 48m/min across the X, Y, and Z axes, this CNC marvel reduces machining auxiliary time drastically. Such high-speed axis movement maximizes overall machining efficiency, elevating productivity in your operations.
(7) Accuracy Index
- Exhibiting phenomenal precision, this machine boasts a positioning accuracy of 0.004/300mm and repeatability accuracy of ±0.002/300mm. It consistently delivers parts with precise dimensional accuracy and geometric tolerance, ensuring superior product stability and uniformity.
- Our accuracy index has undergone rigorous testing and optimization, tailored to meet the exacting demands of high-precision industries such as aerospace and medical devices. This commitment to precision positions our tool as a leader in quality and innovation.
(8) Machine Tool Specifications
- Weighing in at approximately 3.2T, the Advanced Technology CNC Tool is designed with a compact footprint of 2000 x2000 x2100mm. This optimally engineered machine tool fits seamlessly into various workshop layouts while maintaining exceptional stability and rigidity, a true testament to its robust construction.
- The meticulously calculated weight and dimensions facilitate effortless transport, installation, and commissioning. This efficiency translates into reduced operational costs and time savings, benefitting your bottom line significantly.
4. Application Scenarios
(1) Automotive and Motorcycle Parts Industry
- Ideal for precision machining of automotive engine components, transmission gears, and motorcycle hubs, this tool excels in ensuring exact dimensional accuracy and geometric tolerance. It enhances product assembly performance and extends the service life of automotive components.
- In the realm of automotive mass production, the optional automation feature revolutionizes efficiency, slashing production costs and satisfying the industry's demands for large-scale, high-efficiency production.
(2) Medical Device Industry
- Perfectly suited for crafting medical device parts such as surgical instruments, implants, and housings, this machine guarantees smooth surfaces and exact dimensions. This precision meets the stringent quality and safety standards of the medical field.
- Capable of machining complex-shaped medical device parts, such as high-precision curved implants, it offers unparalleled solutions for the medical device sector, driving technological advancement and innovation in healthcare.
(3) Household Appliances and Sanitary Ware Industry
- In the household appliance industry, our cutting-edge CNC technology is masterfully utilized for crafting compressor components of air conditioners, refrigerators, and the intricate inner drums of washing machines. The exceptional high-efficiency machining capabilities significantly boost production efficiency of these appliances, thereby reducing production costs. This enhancement translates into a more competitive edge in the market, allowing our products to stand out.
- In the sanitary ware industry, our advanced CNC tool delivers precise machining of faucets, valve cores, and sanitary hardware fittings. This precision is crucial in ensuring superior sealing performance, impeccable appearance quality, and unmatched service performance of the products, perfectly catering to the discerning demands of consumers who seek high-quality sanitary ware.
(4) Military and Aerospace Industry
- Our machinery meets the rigorous machining demands for high-precision and high-reliability components in military applications, including missile parts, aero-engine blades, and aerospace structural components. The unparalleled precision and rigidity of our machine tools guarantee exceptional quality and performance in military products, providing significant support for the modernization of national defense.
- Our tools excel in machining parts with intricate shapes and high-performance materials, adeptly adapting to the ever-evolving technical requirements of the aerospace industry. This proficiency is a pivotal contribution to the continuous advancement of the aerospace sector.
(5) Other Industries
- Our technology finds extensive application in the electronics, communications, and instrumentation industries, where it is instrumental in machining a diverse array of precision parts and structural components. The provision of high-precision and high-efficiency machining services to these sectors fosters technological upgrades and propels product innovation forward.
- In domains where precision machining is paramount, the ZD-650T machine tool emerges as the quintessential choice. Its outstanding performance empowers users to significantly enhance production efficiency and elevate product quality.
5. Company Advantages
(1) R & D and Innovation Capability
- Our company boasts a dedicated R & D team and relentlessly invests substantial resources in technological research and innovation. Through strategic collaborations with both domestic and international research institutions, we actively integrate cutting-edge technologies to continually augment our product performance and technical prowess, ensuring our products remain at the forefront of market competitiveness.
- We prioritize user feedback, swiftly adjusting our R & D focus to align with evolving market needs. This adaptive approach facilitates the introduction of innovative products and technologies that resonate with market demand, while our bespoke solutions address the unique machining requirements of diverse users.
(2) Quality Control System
- A robust quality control system underpins our operations, meticulously overseeing every stage-from raw material procurement and production to meticulous product testing and comprehensive after-sales service. Each phase adheres to stringent international quality standards and industry benchmarks, using state-of-the-art testing equipment and rigorous procedures to ensure all machine tools meet the highest quality standards before leaving our facilities.
- Our commitment to quality is further evidenced by numerous national patent technology certifications, ISO9001 international quality system certifications, and EU CE qualification certification. This recognition underscores our product quality, earning us trust and acclaim both domestically and internationally, thereby offering users unparalleled quality assurance.
(3) After-sales Service Support
- We pride ourselves on a proficient after-sales service team dedicated to providing comprehensive and prompt technical support and service. Whether it involves equipment installation, operation training, or timely fault repair, our team ensures swift responses to maintain the seamless operation of user equipment, minimizing downtime and reducing potential user losses.
- Regular follow-ups and maintenance services are part of our commitment to understanding equipment usage patterns. We offer insightful maintenance advice and propose technical upgrades to extend equipment lifespan, boost efficiency, and underpin long-term, stable partnerships with our users.
(4) Customization Service Capability
- Our robust customization service capability enables us to engineer personalized machine tool solutions tailored to specific user needs and machining processes. From customizing functional configurations and structural designs to optimizing machining processes, we cater to the varied needs of our users, ensuring they receive the most suitable and effective machining equipment.
- During the customization process, we prioritize seamless communication with our valued users to ensure that our tailored solutions perfectly align with their expectations. We offer a comprehensive, one-stop service that spans from meticulous project planning to the delivery and operational use of the equipment. Our dedicated team follows up on each step of the process to ensure the flawless execution of the project, guaranteeing satisfaction and success.
6. Purchase and Contact Information
(1) Purchase Process
- Consultation and Communication: Reach out to our dedicated sales team via phone, email, or online consultation to explore product details, express your needs, and ask questions. We are committed to providing you with exceptional service and guidance every step of the way.
- Needs Assessment and Solution Customization: Our expert technical team conducts a comprehensive assessment based on the user's machining needs and process requirements. We then craft a personalized machine tool solution, including thoughtful equipment selection, precise configuration recommendations, and meticulous machining process planning.
- Contract Signing: Once an agreement is reached regarding product specifications, pricing, delivery timelines, and after-sales services, a formal contract is executed to safeguard the interests of both parties, ensuring a smooth and mutually beneficial partnership.
- Production and Delivery: Adhering to the contract terms, our company orchestrates the production process to guarantee the timely delivery of high-quality products. Users are kept informed of the production status and product quality throughout the entire manufacturing journey.
- Installation, Commissioning and Training: Post-delivery, our skilled technicians arrive at the user's site to expertly manage the installation and commissioning of the equipment, ensuring optimal performance. Concurrently, we offer comprehensive operation training and technical guidance, empowering users to adeptly manage and maintain their equipment.
(2) Contact Information
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Marketing Service Center
Address: Jinping Street 58 - 1, High-tech Innovation and Entrepreneurship Center, Dalian Development Zone, Liaoning
Telephone: 0411 - 88703337,19818983582
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Machine Tool Manufacturing Center
Address: Liandong Road 16 - 63, Advanced Equipment Manufacturing Park, Dalian Development Zone, Liaoning
Dalian ZHIDECNC Technology Co., Ltd. eagerly anticipates the opportunity to collaborate with you and jointly forge a prosperous future in the realm of precision machining!