Automated Machining System with Precision Gantry Manipulator for Quality

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Discover the Unrivaled Product Advantages

Product Description

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• High-precision Processing Guarantee: Our integrally cast low-center-of-gravity bed is meticulously engineered to provide an ultra-stable foundation, significantly minimizing vibrations during complex processing tasks. The motion mechanism, expertly processed and assembled, ensures impeccable fitting precision of each component. With our unique structural design and advanced control methods, thermal displacement is effectively managed. The astonishing spindle end/radius runout accuracy of 0.002mm and positioning accuracy of 0.003mm meet the most stringent standards for precision parts processing, ensuring top-tier performance every time.

• Highly Automated Integration: Experience the future of manufacturing with our integrated feeding, loading, and unloading manipulator. This innovation automates operations for mass production or versatile small-batch processing, dramatically boosting production efficiency and slashing labor costs. Choose our optional fully automated production line, capable of supporting up to 10 sets of machine tools for seamless line grouping. Achieve true unmanned processing, where a single operator can effortlessly manage multiple devices, making it an indispensable asset for reducing costs and enhancing productivity.
• High Configuration and Stability: Our machine's prowess lies in its use of imported pneumatic components, renowned for their reliability and stable performance. With the trusted Mitsubishi system from Japan, you can select either the Mitsubishi EB0/M8D controller. The numerical control system interface, A2-4, boasts exceptional computational speed and control accuracy. Further, the TK wire cup guide rail and imported servo turret amplify the processing accuracy and rigidity, setting new standards for machine tool excellence.
• Flexible Combination and Customization: Tailor your production line to perfection with our flexible automatic loading and unloading system, featuring options like an automatic bar feeder. Enhance your operations with a suite of optional functionalities such as automatic flipping, oil-water separation, online detection, and tool breakage detection. These can be customized to meet your specific process demands, boosting the equipment's versatility and adaptability to new heights.
• Full Protection and Stable Operation: Our machine is encased in a high-quality full-protection internal and sheet metal outer cover, meticulously designed to isolate the processing area. This prevents chips and coolant from splashing, ensuring a safe and reliable environment. The automatic lubrication system diligently oils each moving part with precision, significantly reducing wear and guaranteeing the machine tool's stable and continuous operation.

Application Fields

• Automotive Parts Processing: Perfect for automotive parts processing, this system handles components like engine parts, transmissions, and chassis elements, including shafts, discs, and gears. It meets the automotive industry's high-precision, high-efficiency processing demands, offering unparalleled reliability and performance.
• Aerospace Parts Processing: Ideal for the aerospace sector, this system processes precision parts with consummate accuracy, such as aircraft engine blades and landing gear components. It ensures the highest processing precision and quality for critical aerospace parts, setting a new benchmark in aerospace manufacturing.
• Electronic Equipment Parts Processing: This system excels in processing small precision elements for electronic equipment, such as metal casings, connectors, and shafts for mobile phones and computers. It meets the electronics industry's stringent requirements for high-precision and superior surface quality, delivering excellence in every part.
• Medical Device Parts Processing: Our system is perfectly suited for medical device parts processing, handling various precision elements like surgical instruments, implants, and medical device casings. It guarantees the utmost in safety and reliability, making it indispensable for the medical device industry.

After-sales Service

• Installation and Commissioning: Our expert technicians provide comprehensive installation and commissioning services on-site, ensuring your new equipment operates flawlessly from day one. Trust our professionals for a seamless setup experience.
• Training Service: Empower your operators with our extensive operation and maintenance training. This ensures they are fully acquainted with operation methods and maintenance essentials, optimizing equipment use and extending its service life significantly.
• Warranty Service: Enjoy peace of mind with our robust warranty service, covering your equipment for a specified period. Within this timeframe, we offer free repairs or part replacements for any failures due to equipment quality issues, ensuring your operations remain uninterrupted.
• Maintenance Service: Develop an impeccable after-sales service network that promptly addresses user maintenance needs. Deliver swift and efficient repair services, thereby significantly minimizing equipment downtime and ensuring seamless operational continuity.
• Spare parts supply: Guarantee an ample stock of original factory spare parts, allowing us to offer users prompt and precise replacement services. This ensures the smooth and reliable functioning of your equipment, maintaining its peak performance.

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Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -