Machining Center ZD - V1160: A Premier Recommendation
Dear Valued Customer,
I'm Kin from Dalian Zhide CNC Technology Co., Ltd., where we pride ourselves as a leading enterprise in the CNC machine tool industry. We are wholeheartedly dedicated to delivering exceptional quality products and unrivaled services. Today, I am privileged to introduce you to our remarkable product - the ZD - V1160 Machining Center.
1. Introduction to Dalian Zhide Numerical Control Technology Co., Ltd.
Established in 2011, Dalian Zhide has been passionately engaged in the research, development, production, sales, and after - sales service of cutting-edge CNC machine tools. Our devoted R & D team, state-of-the-art production facilities, and rigorous quality control systems have earned us prestigious certifications, including the ISO9001 international quality system certification and the coveted EU CE certification. Our products have garnered widespread acclaim in both domestic and international markets, significantly aiding countless clients in boosting production efficiency and enhancing product quality.
2. Comprehensive Features of ZD - V1160 Machining Center
The ZD - V1160 is engineered to be a high - performance machining center that caters to the multifaceted needs of contemporary manufacturing. It masterfully integrates exceptional stability, fine precision, and robust processing capabilities, making it a perfect fit for diverse industries such as automotive, aerospace, precision machinery, and mold manufacturing.
3. Ingenious Structural Design
3.1 High - Strength Casting
The core components of the ZD - V1160, including the bed, column, and saddle, are crafted from high - strength Meehanite cast iron. Through annealing treatment to alleviate internal stress, these elements boast superior vibration absorption and enduring stability. This design effectively minimizes the impact of cutting forces on machining precision, ensuring unwavering stability during high - speed and heavy - load operations.
3.2 Rigid Structure
Featuring a box - type structural design, the machine exudes high rigidity and strength. Its wide - span guide rails and large - diameter ball screws guarantee seamless movement and high - precision positioning of each axis. The symmetrically arranged support structure further elevates the machine tool's overall stability, enabling it to endure substantial cutting forces without deformation.
4. Technical Specifications
4.1 Worktable
- Size: The worktable of the ZD - V1160 is generously sized at 1200×600mm, offering an expansive working area suitable for machining a variety of workpieces.
- Load Capacity: It boasts a maximum load capacity of 1000kg, making it ideal for processing large and heavy - duty workpieces with ease.
- T - Slots: Equipped with T - slots of specific number, width, and pitch (refer to the product manual for precise details), the worktable facilitates secure clamping of workpieces and fixtures, ensuring reliability during machining operations.
4.2 Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: The X - axis travel extends to 1100mm, providing extensive horizontal movement to cater to the processing of long - sized workpieces.
- Y - Axis Travel: The Y - axis travel stretches to 610mm, delivering ample space for machining workpieces in the front - to - back dimension.
- Z - Axis Travel: With a Z - axis travel of 610mm, the machine adeptly accommodates the machining of workpieces of varying heights.
- High-Speed Movement: The X, Y, and Z axes feature a rapid movement speed of 36m/min, significantly reducing non - cutting time and amplifying production efficiency.
- Positioning Accuracy: Experience unparalleled precision with our state-of-the-art equipment. The positioning accuracy of each axis is an astounding 0.004/300mm, while the repeat positioning accuracy stands at ±0.002/300mm. This level of precision ensures that every workpiece machined meets the most stringent accuracy requirements, guaranteeing exceptional performance and quality.
4.3 Spindle
- Spindle Taper: Choose between a BT40 or BT50 taper for the spindle, based on your specific machining needs. This configuration provides an extraordinary clamping force, ensuring superior stability of the tool even during high-speed rotations for the utmost reliability.
- Spindle Speed: Adapt to a wide variety of machining processes with our spindle speed range of 8000/10000 rpm (belt/direct-drive). For aluminum alloys, a higher speed enhances surface finish, while lower speeds for high-hardness alloy steels preserve tool strength and ensure precise machining quality.
- Spindle Power: With a powerful spindle motor delivering 15/18.5KW, our equipment supports high-speed, heavy-duty cutting across diverse materials, including steel, cast iron, aluminum alloys, and non-metallic materials. This robust power ensures efficient processing, no matter the challenge.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 is outfitted with a capacious tool magazine (refer to the product manual for specifics) capable of storing numerous tools. This feature facilitates automatic tool changes during operations, drastically reducing tool change time and elevating production efficiency.
- Tool Change Time: Seamless transitions between machining processes are assured with our rapid tool change time (detailed in the product manual). This minimizes production interruptions, allowing for a smooth, continuous operation that boosts overall productivity.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in milling tasks, whether face, end, or contour milling. It achieves immaculate high-precision machining, tackling complex shapes with swift ease. Its high-speed spindle and precise axis movement control deliver smooth surfaces and tight dimensional accuracy, making it ideal for intricate tasks like milling mold cavities with impeccable quality assurance.
5.2 Drilling
Our machine guarantees impeccable drilling operations, maintaining the perpendicularity and accuracy of holes. The high-torque spindle facilitates rapid penetration through various materials, while precise axis positioning ensures that hole placements adhere strictly to design requirements, vital for parts like engine blocks featuring multiple holes.
5.3 Tapping
Expertise in tapping operations is another forte of the ZD-V1160. It performs swift and precise tapping, ensuring top-notch thread quality and pitch accuracy. From small-diameter to large-diameter threads, rest assured the machine accomplishes tapping processes with absolute stability and efficiency.
6. Control System
The ZD-V1160 is equipped with an advanced control system, featuring options like the Mitsubishi or Fanuc system, tailored to your preferences. This sophisticated system boasts a user-friendly interface, easy programming, and high-speed processing capabilities. It offers automated machining control, real-time operation monitoring, error diagnostics, and alerts, simplifying machine usage and maintenance.
7. Optional Accessories
Enhance your processing capabilities with the ZD-V1160's array of optional accessories, meticulously designed to meet your specific needs:
- Fourth-Axis Rotary Table: This exceptional accessory enhances the machining capabilities of your equipment by expanding its range, enabling the precise crafting of intricate curved surfaces and multi-faced parts. For example, when dealing with impellers, the fourth-axis rotary table synchronizes adeptly with the X, Y, and Z axes, masterfully executing the machining of elaborate blade surfaces.
- Cooling and Lubrication Systems: We proudly offer a variety of advanced cooling and lubrication systems, designed to maintain seamless machine operation throughout the machining process. Our high-pressure cooling system efficiently dissipates heat from both the tool and workpiece, elevating surface quality while prolonging tool lifespan. Additionally, the automatic lubrication system ensures smooth operation of all moving components, minimizing wear and tear, thus reducing maintenance expenses.
- Tool Monitoring System: Our cutting-edge tool monitoring system vigilantly observes tool wear and breakage in real-time during machining. Upon detecting any tool failure, it promptly issues an alert, empowering operators to swiftly replace the tool, thereby preventing processing inaccuracies and material wastage.
8. After-Sales Service
Recognizing the importance of after-sales support in your production, we proudly present a comprehensive service system that ensures your continued success:
- Installation and Commissioning: Our team of technical experts delivers on-site installation and commissioning services, ensuring your machine reaches operational status posthaste, ready to meet your production demands.
- Training: We offer specialized training programs for operators and maintenance staff, enabling them to swiftly acquire the skills necessary for proficient machine operation and upkeep.
- Warranty: The ZD-V1160 is accompanied by an extensive [X]-month warranty period. Within this term, any machine quality issues will be addressed with complimentary repairs or part replacements, ensuring your peace of mind.
- Technical Support: Our dedicated technical support team stands ready around the clock to address your queries and troubleshoot challenges. We also offer remote assistance via the Internet for rapid response to your technical needs.
9. Conclusion
The ZD-V1160 machining center epitomizes high performance and reliability. With its stellar structural design and high-precision machining capabilities, complemented by our unparalleled after-sales service, it is the optimal solution for your manufacturing ambitions.
To tailor the most suitable machining solution for you, please forward your engineering drawings of the intended parts for processing. This enables us to thoroughly analyze your specific needs and recommend the ideal configuration and accessories for the ZD-V1160.
Should you have any inquiries or require further details, please do not hesitate to reach out to me:
Contact Number: +86 19818983582
We eagerly anticipate the opportunity to collaborate with you, fostering greater success in your business endeavors.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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