Product Description
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ZD-65GY Machining Center: The Pinnacle of High-Performance Precision Engineering
The ZD-65GY machining center from Dalian Zhide Numerical Control Technology Co., Ltd. exemplifies a harmonious blend of state-of-the-art innovations and masterful craftsmanship. This advanced machine tool stands as a beacon of efficiency and precision, offering outstanding solutions that adeptly fulfill the complex processing requirements across a multitude of industries, ensuring unparalleled versatility and performance.
Unparalleled Machining Power for Optimal Performance
- Expansive Worktable with Robust Load-Bearing Capabilities: Boasting a substantial worktable dimension of 700×420mm, capable of bearing up to 400kg, this machine is engineered to accommodate a diverse array of mid-sized workpieces. Its exceptional stability is tailor-made for complex machining tasks such as milling and drilling, ensuring impeccable reliability in the production of mechanical parts, structural components, and disc elements, all while maintaining steadfast positioning.
- Comprehensive Stroke Range for Versatile Machining Applications: Featuring an X-axis stroke of 620mm, a Y-axis stroke of 420mm, and a Z-axis stroke of 330mm, this machine tool is meticulously designed to handle intricate parts with ease. Its expansive stroke capabilities provide the flexibility needed for precise machining of deep cavities, intricate multi-angle contours, and varied hole placements, achieving outstanding precision and adaptability, particularly in mold making.
Precision-Driven Machining Accuracy
| Item |
Parameter |
| Maximum Rotational Speed |
4000/4500rpm |
| Nose End |
A2 - 6/A2 - 5 |
| Maximum Through - Hole Diameter of Main/Auxiliary Shaft |
Ø66mm/Ø52mm |
| Maximum Swing Diameter over Bed |
Ø320mm |
| Maximum Swing Diameter of Main/Auxiliary Spindle |
Ø280mm |
| Maximum Travel of X1/X2 Axis |
250/250mm |
| Maximum Travel of 1/Y2 Axis |
±45mm |
| Maximum Travel of Z1/Z2/B Axis |
300/550/640mm |
| Length of Machining Workpiece |
500mm |
| Minimum Feed Unit of X1/Z1/Z2 Axis |
0.001 |
| Maximum Moving Speed (X/Y/Z Axis) |
25m/min |
| Run - out of Spindle Nose End |
≤0.003mm |
| Turret Structure |
Power Turret BM55 |
| Number of Tools |
24 (up and down turrets) |
| Tool Configuration (Outer - circle Tool Holder of Main/Auxiliary Shaft) |
25×25mm |
| Tool Configuration (Inner - hole Tool Holder of Main/Auxiliary Shaft) |
Ø32mm |
| System |
SYNTEC 220TB |
| Equipment Type |
Double - spindle, double - Y - axis, double - power - turret turning - milling complex |
| Shape and Size (Weight) |
Approximately 7200KG |
- State-of-the-Art Spindle System for Unsurpassed Accuracy: Equipped with a high-performance BT30 spindle that achieves speeds up to 18,000rpm, the direct drive system minimizes transmission error, maintaining exceptional precision even at elevated rotational speeds. This high-precision spindle ensures precise cutter engagement, delivering superior surface finishes and exceptional dimensional accuracy, vital for key precision mechanical components like shaft journals and disc end faces.
- High-Precision Axis System with Superior Positioning Precision: Utilizing high-precision ball screws and linear guides on the X, Y, and Z axes, combined with advanced assembly techniques, this machine achieves positioning accuracy as precise as 0.005mm. This level of precision is crucial when machining components with stringent positional accuracy demands, such as circuit board mounting holes and mechanical part positioning features, offering outstanding repeatability and consistency.
Cutting-Edge CNC System for Enhanced Machining Efficiency
- Robust CNC System Elevates Machining Efficiency to New Heights: Powered by the distinguished Mitsubishi/Syntec CNC systems, renowned for their remarkable computational abilities and extensive feature sets, this system offers a user-friendly interface that simplifies both operation and programming. The CNC system excels in enabling advanced functionalities such as high-speed precision machining and three-dimensional cutter compensation, optimizing processes for parts with intricate geometries like automotive and aerospace components, realizing both enhanced precision and efficiency.
Enduring Stability with a Fortified Machine Tool Structure
- Premium Castings and Precision Treatment for Structural Integrity: The machine's key components are crafted from premium castings that undergo an aging process to effectively dissipate internal stresses. This robust casting structure ensures excellent rigidity and stability, essential for resisting deformation over extended use and maintaining machining accuracy. In mass production environments, this durable structure guarantees sustained precision and high-level performance over time.
- Optimized Layout and Reinforcement Design Elevate Performance to New Heights: The ZD-65GY features a meticulously engineered structure where each component is seamlessly integrated for peak performance. Critical areas like the column and bed are reinforced with robust ribs, significantly enhancing machine rigidity and minimizing vibration during operation. An advanced heat dissipation channel design effectively mitigates thermal deformation, ensuring consistent machining precision. This thoughtful engineering guarantees unwavering performance across diverse working conditions.
Versatile Configuration Options for Tailored Solutions
- Comprehensive Tool System Adapts to Diverse Machining Processes: The ZD-65GY seamlessly integrates with the BT30 tool system, providing an adaptable arsenal of tools, including milling cutters, drills, and taps, tailored to meet specific machining demands. This versatility empowers the machine to expertly execute a multitude of operations such as face milling, contour milling, drilling, and tapping, effectively fulfilling the diverse requirements of numerous industries and components. Regardless of material shape or composition, users can effortlessly select the optimal tools to achieve efficient and precise machining results.
- Enhanced Automation Options Amplify Production Efficiency: Discover a comprehensive suite of automation solutions designed to elevate production efficiency, featuring automated loading/unloading systems and automatic tool changers. In mass production environments, the seamless synergy between automation equipment and the machine tool significantly accelerates throughput while minimizing labor costs. The implementation of an automatic tool changer further refines the machining process by reducing auxiliary time, thus substantially boosting overall operational efficiency.
Reliable Quality Assurance for Consistent Performance
- Meticulous Quality Inspection Process Ensures Excellence: At Dalian Zhide Numerical Control Technology Co., Ltd., a meticulous quality inspection protocol is rigorously implemented for the ZD-65GY. This encompasses thorough screening and examination of raw materials, precision verifications during parts processing, and exhaustive performance evaluations following assembly completion. Each phase is diligently monitored to uphold superior quality standards. For instance, post-spindle assembly, it undergoes dynamic balance and precision testing to confirm adherence to the highest quality criteria.
- Comprehensive After-Sales Service System Secures User Satisfaction: Our committed after-sales team delivers extensive technical support and service. During installation and commissioning, they provide expert on-site guidance to ensure correct setup and optimal equipment functionality. Thorough user training equips operators with essential knowledge for machine operation and maintenance. In the event that maintenance is needed, our team swiftly addresses issues, providing rapid and effective service to sustain uninterrupted production. Furthermore, regular customer visits allow us to gather valuable feedback, driving continuous product and service improvements.
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