Experience Precision Machining Excellence with Zhide CNC ZD - V855 Vertical Machining Center
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. stands as a distinguished CNC machine tool enterprise, harmoniously combining R & D, production, sales, and service. Since our inception in 2011, we have upheld the ethos of "striving for excellence and pursuing superiority," aspiring to emerge as a formidable force in the machine tool industry.
Empowered by robust R & D capabilities, we persist in innovating and unveiling state-of-the-art CNC machine tools. Our manufacturing process exemplifies exquisite craftsmanship, bolstered by a comprehensive service system, offering clients seamless one-stop solutions. With multiple national patent technology certifications, ISO9001 international quality system certification, and EU CE qualification certification in our repertoire, our products reliably adhere to international standards.
Our company operates three pivotal centers: the Machine Tool Application Center caters to customers' new product development and process optimization for mass-produced items; the Machine Tool Manufacturing Center is dedicated to developing and manufacturing bespoke machine tools tailored to customers' specifications; the Machine Tool Marketing and Service Center excels in enhancing customer experiences, delivering training, and ensuring swift availability of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center boasts a high-rigidity imported high-speed spindle. The primary castings are crafted from high-strength and high-toughness Meehanite cast iron, undergoing annealing to eradicate stress, ensuring a deformation-free structure over time and delivering a stable platform for precision machining.
Incorporating an ultra-wide steel-shaped base with a symmetrical support structure, this design effectively neutralizes cutting stress, enhancing the machine tool's overall stability during operation. The imported super-load roller linear guides are incorporated, renowned for their exceptional rigidity, high precision, and formidable heavy-cutting capabilities.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 shines with versatility, applicable across diversified industries including automotive parts manufacturing, precision machinery processing, and aerospace component production. It adeptly manages intricate machining tasks such as milling, drilling, boring, and tapping with superior precision and efficiency. Whether addressing small-batch precision parts or large-scale mass-production components, the ZD - V855 rises to the occasion.
2.4 Unmatched After-sales Service
At Dalian Zhide CNC Technology Co., Ltd, we prioritize exemplary after-sales service to ensure your peace of mind. Our highly skilled technical team is on standby, delivering round-the-clock support to promptly address any issues with your Efficient CNC Machine Tool for Automotive and Aerospace Production. Our commitment extends beyond immediate problem-solving; we offer regular maintenance services tailored specifically for the ZD-V855. This proactive approach secures long-term stable operation, significantly reducing downtime while simultaneously boosting your production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD-V855 vertical machining center boasts impressive compatibility with a wide array of advanced accessories and systems, greatly enhancing its operational versatility. Designed to integrate seamlessly with an automatic tool changer (ATC), it facilitates swift and accurate tool swaps. This innovation slashes machining time and elevates the performance of intricate multi-tool operations. With its extensive tool capacity, the ATC supports a broad selection of tools, optimizing the machining process like never before.
Moreover, the machine is engineered for seamless integration with Zhide CNC's cutting-edge MES digital production system. This integration offers transformative benefits, significantly reducing operator labor intensity and easing skill demands. The system supports in-machine probe automatic measurement, guaranteeing consistent, superior product quality. The MES system empowers you to effortlessly adjust machining sequences, accommodate urgent task insertions, and gain real-time insights into equipment operation statistics. Plus, it supports a flexible processing mode, enabling mixed-line production for diverse products where concurrent off-line clamping and in-machine cutting maximize equipment utilization.
2.6 Precision-Oriented Design Features
The ZD-V855 is a testament to precision-engineering excellence, incorporating meticulous precision-oriented design features. Its high-precision spindle, driven by an advanced system, ensures precise positioning and fluid rotation. Equipped with top-tier ball screws and linear guides across the X, Y, and Z axes, these components are pre-stretched to virtually eliminate backlash, bolstering repeat positioning accuracy. The result? Consistent production of parts with the tightest tolerances, meeting the most stringent industry quality standards.
Additionally, the machine boasts a sophisticated cooling and lubrication system. The cooling mechanism efficiently dissipates heat during machining, thwarting thermal distortion and safeguarding workpiece accuracy. Meanwhile, the lubrication system facilitates seamless axis movement, diminishing friction and wear, thereby enhancing the machine's long-term precision and reliability.
2.7 Cost-effectiveness and Return on Investment
Opting for the ZD-V855 vertical machining center is an astute investment, offering exceptional value. Its powerhouse performance capabilities enable you to heighten production efficiency, slash per-unit production costs, and escalate overall productivity. Engineered for durability and minimal maintenance, it significantly curtails downtime and repair costs over its lifecycle.
The machine's adeptness at managing complex machining tasks domestically slashes outsourcing needs, conserving both time and resources. In the long haul, the ZD-V855 not only addresses your current machining demands but also propels you to the forefront of global competitiveness by facilitating the efficient production of high-quality products.
2.8 Customization Options Tailored to Your Needs
Recognizing the unique demands of each manufacturing process, we offer bespoke customization options for the ZD-V855 vertical machining center. Whether optimizing for specific workpieces, integrating into existing production lines, or elevating capabilities for distinct industry applications, our team of experts is poised to assist.
For instance, we can tailor the spindle speed and torque to align with the materials and machining processes you frequently use. Should you work with hard metals necessitating high-power cutting, we can enhance the spindle to deliver requisite force without compromising precision. Furthermore, we can adjust the tooling configuration, such as incorporating specialized tool holders or augmenting the tool magazine capacity, to meet your unique requirements.
We also provide automation customization options to amplify productivity. By integrating robotic loading and unloading systems, conveyor belts, or other automated material-handling solutions, we aim to minimize manual labor while boosting the consistency and efficiency of your production process.
2.9 User - Friendly Operation and Training Support
Crafted with user convenience at its core, the ZD - V855 offers a control panel that is a breeze to operate-a perfect fit even for beginners. Its intuitive interface is complemented by a large, high-resolution display that clearly conveys real-time machining process insights, such as tool paths, live status updates, and error notifications, ensuring seamless operations.
To empower your team with the skills needed for the ZD - V855, we provide an all-encompassing training program. This program delves into every facet of machine operation, guiding you from basic setups and programming to sophisticated machining techniques. Tailored to suit your needs, training can be conducted on-site at your facility or through convenient online sessions. Our seasoned trainers are equipped to address any queries, ensuring your operators gain the confidence and expertise required to harness the machine's full potential.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center boasts an impressive history of market success. Embraced by leading manufacturers globally, it has become a cornerstone in various industries. Our clients have consistently experienced marked enhancements in production efficiency, superior product quality, and enhanced market competitiveness, all attributed to the implementation of the ZD - V855.
Delve into the experiences shared by our delighted customers:
- "Since integrating the ZD - V855, our machining accuracy has soared. We're now able to achieve tolerances that were once out of reach, unlocking new business potentials for us." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 truly stands as a powerhouse. With its smooth operation and stellar reliability, coupled with Zhide CNC's outstanding after-sales support, we are swiftly assisted and issues are promptly resolved." - [Customer Name 2], Automotive Parts Manufacturer.
These customer experiences speak volumes about the remarkable quality and performance of the ZD - V855. We are confident that by choosing our machine, you'll reap similar rewards.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
In sync with the Industry 4.0 wave, the ZD - V855 vertical machining center is designed for effortless integration into smart manufacturing ecosystems. Its cutting-edge connectivity features enable seamless communication with other machines, sensors, and enterprise systems, facilitating real-time data collection and analysis, thus equipping you with strategic insights into your production operations.
For example, by integrating with production planning software, the ZD - V855 aligns machining tasks with overall production agendas, maximizing resource utilization and minimizing downtime. Via a secure web-based interface, you can remotely track essential KPIs like spindle usage, cycle durations, and tool wear. This data-driven strategy not only fosters operational enhancements but also supports predictive maintenance, mitigating unexpected failures and costly halts.
Furthermore, the ZD - V855 can seamlessly integrate into a broader network of linked machines, cultivating a smart factory ecosystem. In this setup, machines collaboratively share data and work towards common production targets. For instance, if a machine senses a tool deficit, it can autonomously request replenishment from a central tool repository, ensuring uninterrupted operation.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, sustainability is at the heart of our ethos, exemplified by the eco-conscious design of the ZD - V855. Engineered to optimize energy usage without sacrificing performance, its efficient spindle drive and power management systems help curtail electricity consumption, leading to cost savings and a reduced carbon footprint.
The cooling and lubrication systems are crafted with environmental sensitivity, utilizing eco-friendly, biodegradable coolants and lubricants that minimize environmental impact. Moreover, the machine's construction facilitates easy recycling of components at the end of its life cycle, championing waste reduction and a circular economy.
2.13 Future - Proofing Your Manufacturing Operations
Investing in the ZD - V855 is a strategic decision that goes beyond merely meeting today's manufacturing demands; it's about ensuring your operations are primed and ready for the challenges of tomorrow. With the rapid pace of technological advancements and the ever-increasing complexity of manufacturing needs, the ZD - V855 stands as a beacon of adaptability. It is designed to seamlessly integrate the latest software and hardware innovations, ensuring your business remains at the forefront of the industry.
Our dedicated R & D team is relentlessly focused on elevating the machine's performance capabilities. We are committed to providing regular software updates that not only introduce cutting-edge features but also significantly enhance the machine's overall efficiency. Imagine future updates delivering advanced machining algorithms that offer unmatched precision or breakthroughs that ensure seamless compatibility with the latest manufacturing technologies, all designed to keep your operations ahead of the curve.
Furthermore, the ZD - V855 boasts a modular design that simplifies the process of hardware upgrades. Whether it's enhancing the spindle for unprecedented speeds, incorporating additional axes for intricate machining tasks, or substituting existing components with state-of-the-art alternatives, this machine enables you to stay competitive and agile in a rapidly evolving market landscape.
We are confident that the ZD - V855 vertical machining center presents an all-encompassing solution for contemporary manufacturing challenges. Featuring a blend of premium attributes, extensive customization possibilities, and an unwavering dedication to quality and sustainability, it stands as an ideal choice for manufacturers aiming to propel their operations to unprecedented heights. We eagerly anticipate the opportunity to collaborate with you, supporting the realization of your manufacturing ambitions. Should you have further inquiries or wish to explore how we can meet your unique requirements, please feel free to contact us anytime.
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