Smart Automated Machining with Gantry Manipulator for Optimal Performance

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Discover the unparalleled benefits of our cutting-edge Smart Automated Machining System, expertly paired with a Gantry Manipulator to ensure ultimate precision and efficiency. Experience the future of machining with groundbreaking technology that enhances productivity, reduces downtime, and delivers exceptional performance like never before. Harness the power of innovation with Dalian Zhide CNC Technology Co., Ltd, where advanced automation meets superior craftsmanship.

Product Description

Detailed Photos

 

• High-precision processing guarantee: Our integrally cast low-center-of-gravity bed offers an incredibly stable foundation, minimizing vibrations during machining for unparalleled accuracy. Each motion mechanism component is meticulously processed and assembled to ensure perfect fitting precision. The innovative structure and control strategy adeptly manage thermal displacement, with the spindle end/radius runout precision reaching a remarkable 0.002mm and positioning accuracy at 0.003mm, meeting even the most exacting standards for precision part manufacturing.

• Highly automated integration: Featuring a seamlessly integrated feeding and loading/unloading manipulator, this system facilitates automated operations, whether for mass production or small-batch, multi-variety processing. This innovative approach significantly boosts production efficiency while slashing labor costs. Moreover, the optional fully automated production line can accommodate up to 10 machine tools, empowering operators to manage multiple devices effortlessly, thus driving unprecedented levels of cost efficiency and operational prowess.
• High configuration and stability: Embrace the reliability of imported pneumatic components, renowned for their quality and stable performance. With the Mitsubishi system at its core, you have the choice of Mitsubishi EB0/M8D controllers, interfaced with A2-4 for exceptional computing speed and control precision. The TK wire cup guide rail paired with an imported servo turret further elevates processing accuracy and rigidity, ensuring your machine tool performs at its best.
• Flexible combination and customization: Tailor your automated loading and unloading system to your production needs with flexible combinations, such as an automatic bar feeder. Explore a plethora of optional functionalities like automatic flipping, oil-water separation, online detection, and tool breakage detection, all customizable to match specific process requirements, thus enhancing the equipment's versatility and adaptability to diverse production demands.
• Full protection and stable operation: Experience superior safety with our high-quality full-protection internal shields and sheet metal outer covers, effectively isolating the processing area to prevent chip and coolant splashes, assuring safe and reliable operations. Equipped with an automatic lubrication system, each moving part receives timely and precise lubrication, mitigating wear and ensuring consistent, stable machine tool performance.

Application Fields

• Automotive parts processing: Perfectly suited for automotive parts manufacturing, including engine, transmission, and chassis components such as shafts, discs, and gears. It meets the automotive industry's stringent requirements for high-precision and high-efficiency parts processing.
• Aerospace parts processing: Engineered for the aerospace sector, this system excels in crafting precision components like aircraft engine blades, landing gear parts, and aerospace conduits, guaranteeing exceptional processing precision and part quality.
• Electronic equipment parts processing: Ideal for fabricating small, precise components in electronic equipment, including metal casings, connectors, and shafts for mobile devices and computers, it meets the electronics industry's demand for parts with high precision and superb surface quality.
• Medical device parts processing: Specially designed for manufacturing precision components in medical devices, including surgical instruments, implants, and device casings, ensuring the utmost safety and reliability for medical applications.

After-sales Service

• Installation and commissioning: Our team of expert technicians will oversee the installation and commissioning of your equipment on-site, ensuring seamless and flawless operations from day one.
• Training service: We offer comprehensive training services, equipping operators with the knowledge to handle and maintain equipment efficiently, thus maximizing usage and extending the service life of your investment.
• Warranty service: Benefit from our warranty service, providing complimentary repairs or part replacements for any issues stemming from equipment quality within the warranty period, ensuring peace of mind and continuous productivity.
• Maintenance service: Develop a comprehensive and impeccable after-sales service network that swiftly addresses user maintenance requirements. Deliver exceptionally fast and efficient maintenance services aimed at minimizing equipment downtime and enhancing user satisfaction.
• Comprehensive Spare Parts Supply: Guarantee an ample and consistent supply of authentic original factory spare parts. Offer users prompt and precise spare parts replacement services to ensure seamless and uninterrupted operation of the equipment at all times.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -