Discover the extraordinary ZD - V1160 Machining Center!
Greetings to Our Esteemed Customer,
I am Kin from the renowned Dalian Zhide Numerical Control Technology Co., Ltd. As a professional CNC machine tool enterprise, we are dedicated to delivering unparalleled products and services. It is my privilege today to unveil our exceptional creation - the ZD - V1160 Machining Center.
1. Introduction to Dalian Zhide Numerical Control Technology Co., Ltd.
Founded in 2011, our company has consistently excelled in the R&D, production, sales, and after-sales service of CNC machine tools. With our expert R&D team, cutting-edge production facilities, and rigorous quality control systems, we have earned prestigious certifications like ISO9001 and EU CE. Our products are celebrated both domestically and globally, empowering countless clients to boost their production efficiency and product quality.
2. Distinctive Features of the ZD - V1160 Machining Center
The ZD - V1160 is engineered for high performance, meticulously designed to fulfill the multifaceted demands of contemporary manufacturing. With exceptional stability, precision, and robust processing power, it is the premier choice for industries such as automotive, aerospace, precision machinery, and mold manufacturing.
3. Ingenious Structural Design
3.1 Robust High-Strength Casting
The ZD - V1160's core components, including the bed, column, and saddle, are crafted from high-strength Meehanite cast iron. Post-annealing treatment alleviates internal stress, granting these components superior vibration absorption and lasting stability. This significantly minimizes the cutting force impact on machining precision and ensures machine stability during high-speed, heavy-load operations.
3.2 Resilient Rigid Structure
Featuring a box-type structural design, this machine boasts remarkable rigidity and strength. The expansive guide rails and large-diameter ball screws facilitate smooth axis movement and precision positioning. A symmetrically arranged support structure bolsters overall machine stability, allowing it to withstand extensive cutting forces without deformation.
4. Comprehensive Technical Specifications
4.1 Worktable Details
- Size Specifications: The expansive worktable of the ZD - V1160 measures 1200×600mm, offering ample space for machining a variety of workpiece sizes.
- Load Capacity: Able to support up to 1000kg, ideal for processing large, heavy-duty workpieces.
- T - Slot Design: Featuring T - slots with specific dimensions (refer to the product manual for precise details), this worktable ensures secure clamping of workpieces and fixtures during machining, providing reliable fixation.
4.2 Axis Movement Capabilities
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel Range: Offering an X - axis travel of 1100mm, this allows extensive horizontal movement for processing long workpieces.
- Y - Axis Travel Range: With a Y - axis travel of 610mm, it accommodates ample front-to-back workpiece machining space.
- Z - Axis Travel Range: The Z - axis travel of 610mm is designed to handle workpieces of varying heights.
- High-Speed Movement: The remarkable fast-moving speed of 36m/min for the X, Y, and Z axes significantly cuts non-cutting time, boosting production efficiency.
- Precision Positioning: Experience unmatched precision with each axis boasting a positioning accuracy of 0.004/300mm and a repeat positioning accuracy of ±0.002/300mm. Such exceptional high-precision positioning ensures that each workpiece meets the most stringent machining accuracy requirements, delivering impeccable results every time.
4.3 Spindle
- Spindle Taper: The spindle is ingeniously designed with a BT40/BT50 taper, allowing you to choose according to your specific requirements. It provides robust clamping force, ensuring remarkable tool stability even during high-speed rotations, thus maintaining consistent machining quality.
- Spindle Speed: The versatile spindle speed range, stretching from 8000 to 10000 rpm (belt/direct-drive), adapts seamlessly to varied machining processes and material types. For instance, opt for higher spindle speeds when working with aluminum alloys to enhance surface smoothness, while utilizing lower speeds when engaging high-hardness alloy steel to preserve tool integrity and machining excellence.
- Spindle Power: With a robust spindle motor power of 15/18.5KW, it delivers ample power for both high-speed and heavy-duty cutting demands. This formidable spindle effectively processes an array of materials, from steel and cast iron to aluminum alloys and beyond, consistently achieving superior results.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 features a strategically designed tool magazine (refer to the specific product manual for capacity details) that can store multiple tools. This innovation facilitates automatic tool changes during operations, significantly cutting down tool change time and boosting production efficiency.
- Tool Change Time: Benefit from minimal tool change time (consult the specific product manual for precise details), which ensures a smooth transition between various machining processes, thereby minimizing production interruptions and enhancing workflow efficiency.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in milling operations, whether it is face, end, or contour milling. It achieves high-precision machining with its advanced high-speed spindle and precise axis movement control, capable of processing intricate shapes with unprecedented surface smoothness and dimensional accuracy. For instance, in mold cavity milling, it meticulously manages shape and size, ensuring superior mold quality.
5.2 Drilling
During drilling operations, this machine guarantees the perpendicularity and precision of holes. Its high-torque spindle propels the drill bit with ease through various materials, while the axis' precise positioning ensures that each hole aligns perfectly with design specifications. This is crucial for components requiring multiple holes, such as engine blocks, ensuring flawless assembly.
5.3 Tapping
The ZD-V1160 also masters tapping tasks, performing them with speed and precision. It ensures superior thread quality and pitch accuracy across both small and large-diameter threads, consistently delivering stable and reliable tapping results.
6. Control System
The ZD-V1160 is equipped with a state-of-the-art control system, such as the Mitsubishi or Fanuc system, tailored to your preference. This advanced control system features a user-friendly interface, intuitive programming capabilities, and rapid processing speeds, enabling automatic machining process control and real-time machine status monitoring. It also offers diagnostic and alarm functions for easy maintenance and operation.
7. Optional Accessories
To cater to your precise processing requirements, the ZD-V1160 comes with an array of optional accessories to choose from, including:
- Fourth-Axis Rotary Table: Elevate the machining capabilities of your equipment with this remarkable accessory, designed to broaden the scope of operations by enabling complex curved surface processing and multi-faceted part handling. For instance, when working on impellers, the fourth-axis rotary table seamlessly collaborates with the X, Y, and Z axes, facilitating the intricate machining of blade surfaces.
- Cooling and Lubrication Systems: We offer a diverse range of cooling and lubrication solutions, meticulously crafted to maintain optimal machine performance during operations. Our high-pressure cooling system superbly chills both tool and workpiece, significantly enhancing surface quality and extending tool longevity. Meanwhile, the automatic lubrication system ensures the smooth operation of all moving components, minimizing wear, reducing maintenance expenses, and enhancing operational efficiency.
- Tool Monitoring System: Experience enhanced operational safety with our real-time tool monitoring system, which diligently tracks tool wear and breakage during machining. In the event of a tool failure, it promptly issues an alert, allowing operators to swiftly replace the tool, thereby preventing processing errors and minimizing material waste.
8. After - Sales Service
Recognizing the pivotal role of after-sales service in your production process, we present an all-encompassing after-sales service system:
- Installation and Commissioning: Our expert technical team delivers on-site installation and commissioning services, ensuring your machine is operational without delay.
- Training: We provide comprehensive training for both operators and maintenance personnel, equipping them with the essential skills needed to expertly operate and maintain the machine.
- Warranty: The ZD - V1160 is backed by a [X]-month warranty. During this period, we address any quality issues with complimentary repairs or part replacements, guaranteeing your peace of mind.
- Technical Support: Our dedicated technical support team is at your service 24/7, ready to address inquiries and resolve issues promptly. We also offer remote technical assistance via the Internet, ensuring a swift response to your needs.
9. Conclusion
The ZD - V1160 machining center, with its high-performance and dependability, boasts outstanding structural design coupled with superior precision machining capabilities. Combined with our impeccable after-sales service, it stands as an excellent choice for fulfilling your manufacturing demands.
To provide you with the most tailored machining solution, we invite you to send us the engineering drawings of your intended parts. This will enable us to meticulously analyze your specific needs and recommend the optimal configuration and accessories for the ZD - V1160.
Should you have any inquiries or require additional information, do not hesitate to reach out to me:
Contact Number: +86 19818983582
We eagerly anticipate the opportunity to collaborate with you, paving the path to achieving exceptional success in your business endeavors.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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