Product Description
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ZD-65GY Machining Center: The Ultimate Premier Choice for High-Performance Excellence in Machining
The ZD-65GY machining center by Dalian Zhide Numerical Control Technology Co., Ltd., is a masterpiece of machine tool equipment, seamlessly fusing cutting-edge technology with exquisite craftsmanship. It offers highly efficient and precision-driven solutions tailored to meet the intricate processing demands across various industries.
Unleash Unmatched Machining Power and Capability
- Spacious Worktable with Outstanding Load-Bearing Excellence: Boasting a generous worktable dimension of 700×420mm and an impressive load capacity of up to 400kg, this worktable is adept at accommodating a variety of moderately sized workpieces, ensuring steadfast support throughout the machining process. Ideal for mechanical parts fabrication, it effortlessly handles structural components and disc parts, providing a reliable platform for operations like milling, drilling, and more.
- Expansive Stroke Range to Cater to Varied Machining Requisites: With a versatile stroke design featuring 620mm on the X-axis, 420mm on the Y-axis, and 330mm on the Z-axis, this machine tool is engineered to flexibly tackle complex-shaped parts. Especially beneficial in mold machining, it adeptly manages deep cavities, multi-angle contours, and strategically located holes, ensuring the cutter's precise movement in all directions for impeccable machining accuracy.
Precision-Driven Machining Accuracy at Its Finest
| Item |
Parameter |
| Maximum Rotational Speed |
4000/4500rpm |
| Nose End |
A2 - 6/A2 - 5 |
| Maximum Through - Hole Diameter of Main/Auxiliary Shaft |
Ø66mm/Ø52mm |
| Maximum Swing Diameter over Bed |
Ø320mm |
| Maximum Swing Diameter of Main/Auxiliary Spindle |
Ø280mm |
| Maximum Travel of X1/X2 Axis |
250/250mm |
| Maximum Travel of 1/Y2 Axis |
±45mm |
| Maximum Travel of Z1/Z2/B Axis |
300/550/640mm |
| Length of Machining Workpiece |
500mm |
| Minimum Feed Unit of X1/Z1/Z2 Axis |
0.001 |
| Maximum Moving Speed (X/Y/Z Axis) |
25m/min |
| Run - out of Spindle Nose End |
≤0.003mm |
| Turret Structure |
Power Turret BM55 |
| Number of Tools |
24 (up and down turrets) |
| Tool Configuration (Outer - circle Tool Holder of Main/Auxiliary Shaft) |
25×25mm |
| Tool Configuration (Inner - hole Tool Holder of Main/Auxiliary Shaft) |
Ø32mm |
| System |
SYNTEC 220TB |
| Equipment Type |
Double - spindle, double - Y - axis, double - power - turret turning - milling complex |
| Shape and Size (Weight) |
Approximately 7200KG |
- Precision Spindle System: The Keystone of Machining Accuracy: Equipped with a BT30 spindle reaching a top speed of 18,000rpm, it employs a direct drive mode to significantly reduce transmission errors, thereby maintaining spindle precision at high rotational speeds. This high-precision spindle ensures cutters execute sharply accurate cuts, resulting in superior surface finishes and exceptional dimensional accuracy. This is crucial in manufacturing precision mechanical components, where minute tolerances and precise form and position are imperative.
- Precision Axis System with Remarkable Positioning Accuracy: Featuring high-precision ball screws and linear guides on the X, Y, and Z axes, and leveraging advanced assembly technology, each axis's positioning accuracy achieves a remarkable 0.005mm. This is crucial when machining components demanding extreme position accuracy, like circuit board mounting holes and mechanical part positioning holes. The machine ensures exact cutter positioning, guaranteeing the precision of each feature. Furthermore, its outstanding repeat positioning accuracy assures consistent precision in repeated machining processes.
State-of-the-Art CNC System
- Robust CNC System Facilitates Exceptional Machining Efficiency: Utilizing the renowned Mitsubishi/Syntec CNC systems known for their formidable computing capabilities and rich functional instructions, it provides a user-friendly, intuitive interface for seamless programming and operation control. The CNC system's suite of advanced features, including high-speed precision machining, cutter radius compensation, and 3D cutter compensation, excels in producing parts with complex geometries, like automotive special-shaped surfaces and aerospace complex contours. It calculates cutter paths with precision, optimizing the machining process to enhance efficiency while maintaining accuracy.
Robust Machine Tool Structure for Unyielding Stability
- Superior Castings and Expert Treatments Ensure Unwavering Stability: Constructed with premium castings, which undergo aging to effectively alleviate internal stress, this machine's robust casting structure imparts outstanding rigidity and stability, resisting deformation during extended use. This ensures the long-term preservation of machining accuracy, which is especially vital in continuous operations such as mass production, where maintaining high-level accuracy is crucial.
- Ingenious Layout and Robust Reinforcement Design Elevate Performance: The ZD-65GY showcases a meticulously crafted structural layout with components that seamlessly integrate to maximize performance. In critical areas, like the column and the bed, robust reinforcing ribs have been strategically incorporated to enhance rigidity and minimize vibration during machining. Moreover, the thoughtfully engineered heat dissipation channels effectively mitigate thermal deformation's impact on machining precision, guaranteeing unwavering performance across diverse working environments.
Versatile Configuration Options for Custom Needs
- Comprehensive Tool System Tailored for Varied Machining Processes: Equipped with the adaptable BT30 tool system, the machine enables users to select from an array of tools such as milling cutters, drills, and taps, catering to specific machining tasks. This versatility empowers the ZD-65GY to execute numerous machining processes, including face and contour milling, drilling, and tapping, adeptly fulfilling the demands of various industries and part specifications. Whether dealing with diverse materials or intricate shapes, users can effortlessly opt for the optimal tools to achieve high-efficiency machining.
- Advanced Automation Options Boost Productivity: A suite of automation configurations, including automated loading and unloading systems and an automatic tool changer, is available. These options enable seamless integration in mass production settings, dramatically enhancing productivity and curtailing labor costs. The automatic tool changer elevates the automation level of machining operations, minimizing auxiliary time and thereby amplifying overall machining efficiency.
Dependable Quality Assurance
- Rigorous Quality Inspection Protocol Guarantees Excellence: At Dalian Zhide Numerical Control Technology Co., Ltd., the ZD-65GY production process adheres to an exhaustive quality inspection protocol. This spans from the stringent vetting and inspection of raw materials to precision examinations during parts processing, and culminates in comprehensive performance testing post-assembly. For instance, post-spindle assembly, meticulous dynamic balance assessments and precision evaluations are conducted to ensure the spindle meets exacting quality and performance benchmarks.
- Comprehensive After-Sales Service System Ensures Seamless User Experience: Our expert after-sales service team is dedicated to delivering all-encompassing technical support and assistance. During installation and commissioning, on-site guidance ensures precise setup and flawless operation. Comprehensive training equips users with in-depth operational and maintenance knowledge. Our responsive team addresses maintenance needs swiftly, providing effective solutions to prevent production disruptions. Additionally, regular user visits facilitate feedback collection, driving continuous advancements in product and service excellence.
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