Discover the Pinnacle of Precision Machining with Zhide CNC's Premier ZD - V855 Vertical Machining Center.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. stands as a premier CNC machine tool expert, seamlessly integrating R & D, production, sales, and service. Since our foundation in 2011, we have embraced the principle of 'striving for excellence and pursuing superiority,' aiming to establish a formidable presence in the machine tool industry.
Our formidable R & D capabilities drive continuous innovation and the launch of cutting-edge CNC machine tools. Crafted with meticulous detail, we provide a holistic service framework offering customers comprehensive solutions. We have earned numerous national patent technology certifications, the ISO9001 international quality system certification, and the EU CE qualification, underscoring our products' compliance with global standards and unmatched reliability.
Our company is distinguished by three integral centers: the Machine Tool Application Center, which leads new product development and enhances processes for mass production; the Machine Tool Manufacturing Center, which designs and crafts bespoke machine tools tailored to customer needs; and the Machine Tool Marketing and Service Center, which enriches customer experience through training and ensures rapid delivery of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center is outfitted with a high-rigidity, high-speed imported spindle. Its primary castings, made from high-strength, high-toughness Meehanite cast iron, undergo stress-relieving annealing to ensure long-lasting deformation resistance, providing a stable foundation for precision machining.
The ultra-wide, steel-like base features a symmetrical support design for effective cutting stress dissipation, enhancing the machine's operational stability. With imported super-load roller linear guides, the center exhibits remarkable rigidity, precision, and robust capabilities for heavy cutting.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 is an exceptionally versatile machine, adept across various industries such as automotive parts production, precision machinery processing, and aerospace component manufacturing. It excels in complex tasks like milling, drilling, boring, and tapping, delivering exceptional precision and efficiency. Whether managing small-batch precision parts or large-scale mass-production components, the ZD - V855 is expertly equipped to fulfill your needs.
2.4 Unmatched After-sales Service
At Zhide CNC, we are committed to providing unparalleled after-sales service, ensuring our esteemed customers receive comprehensive support. Our dedicated technical team is available around-the-clock, ready to deliver immediate and effective assistance. In the unlikely event of machine tool issues, our experts respond promptly to resolve them swiftly. We also offer regular maintenance services for the ZD-V855, fostering long-term stability and dependability, thereby minimizing downtime and significantly enhancing production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD - V855 vertical machining center is a marvel of technological innovation, seamlessly integrating an expansive range of advanced accessories and systems to amplify its functionality and versatility. Central to its design is an automatic tool changer (ATC), which enables lightning-fast, pinpoint-accurate tool changes, dramatically cutting down machining time. This remarkable advancement significantly boosts the efficiency of intricate operations that require a diverse array of tools. With its generous tool capacity, the ATC supports an extensive selection of tools within a single machining cycle, providing unparalleled operational adaptability and precision.
Additionally, this extraordinary machine perfectly meshes with Zhide CNC's state-of-the-art MES digital production system, bringing forth a suite of unparalleled advantages. This cutting-edge system not only alleviates operator labor intensity but also streamlines the skill requirements. Featuring an in-machine probe for automatic measurement, it consistently assures exceptional product quality. The MES system empowers you with the flexibility to adjust machining sequences with ease, tackle urgent tasks on the fly, and tap into real-time equipment performance metrics. Moreover, it accommodates a flexible processing mode for the concurrent production of multiple products, allowing for simultaneous off-line clamping and in-machine cutting, maximizing equipment utilization and efficiency to the utmost.
2.6 Precision - Oriented Design Features
The ZD - V855 is a pinnacle of engineering, meticulously crafted for precision-oriented design, delivering unmatched machining accuracy. Its state-of-the-art high-precision spindle, in harmony with an advanced drive system, guarantees exact positioning and flawless rotation. The X, Y, and Z axes are furnished with top-tier ball screws and linear guides, pre-stretched to eliminate backlash and augment repeat positioning accuracy. This ensures the machine consistently produces components with exacting tolerances, meeting and exceeding the most rigorous industry quality standards.
Our exquisitely designed cooling and lubrication systems are vital for upholding machining precision. The cooling system efficiently dispels heat generated during operations, thwarting thermal distortion and safeguarding the workpiece's accuracy. Concurrently, the lubrication system ensures fluid axis movements, minimizing friction and wear, diligently supporting the machine's enduring precision and reliability for sustained excellence.
2.7 Cost - Effectiveness and Return on Investment
Opting for the ZD - V855 vertical machining center is a decision steeped in cost-effectiveness. Its extraordinary performance capabilities not only elevate production efficiency but also drive down per-unit costs while boosting overall productivity. Its robust construction and minimal upkeep requirements substantially diminish downtime and repair expenses over its lifespan, maximizing your return on investment with unparalleled assurance and dependability.
The ZD - V855's adeptness in managing complex machining tasks internally curtails the need for outsourcing, conserving both time and resources. This strategic investment not only fulfills your immediate machining demands but also enhances your competitive edge on the global stage by enabling you to craft superior-quality products with heightened efficiency.
2.8 Customization Options Tailored to Your Needs
Understanding that each manufacturing operation possesses unique requirements, we provide a comprehensive array of customization options for the ZD - V855 vertical machining center. Whether it's optimizing the machine for distinct workpiece types, integrating it seamlessly into existing production lines, or enhancing its capabilities for specific industry applications, our team of experts is fully committed to guiding you towards achieving your specialized objectives with precision.
Our bespoke customization services include adjusting spindle speed and torque to align with the materials and machining processes you frequently encounter. For operations entailing tough metals that demand high-power cutting, we fine-tune the spindle to deliver the requisite force while maintaining accuracy. Additionally, we customize tooling configurations, such as integrating specialized tool holders or expanding tool magazine capacity, to cater to your exclusive machining needs with finesse.
Furthermore, we excel in automation customization. For those seeking to boost productivity through heightened automation, we offer innovative solutions such as robotic loading and unloading systems, conveyor belts, and other automated material-handling equipment. These advancements not only reduce manual labor but also enhance the consistency and efficiency of your production processes, propelling operational excellence to new heights.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is masterfully engineered with user-centric convenience as its foundation. Its control panel is not only intuitive but also exceptionally straightforward to navigate, even for those with minimal experience. Featuring a large, high-resolution display, it delivers crystal-clear, comprehensive insights into the machining process, including real-time status updates, precise tool paths, and critical error messages, ensuring seamless operation and heightened user confidence.
Unlock the full potential of your ZD - V855 with Dalian Zhide CNC Technology Co., Ltd's robust training support designed to empower you and your team. Our extensive programs cover everything from foundational setup and programming to sophisticated machining techniques, ensuring your success. Opt for personalized on-site training at your facility or convenient online sessions tailored to your needs. Our knowledgeable trainers, armed with industry expertise, are committed to answering your questions, ensuring your operators become adept and confident, maximizing the machine's capabilities.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center, from Dalian Zhide CNC Technology Co., Ltd, is celebrated for its exceptional track record. Widely adopted by global manufacturing firms across diverse industries, it has revolutionized production landscapes. Our clients consistently report dramatic improvements in production efficiency, elevated product quality, and enhanced competitive edge since incorporating the ZD - V855 into their operations.
Here are some testimonials from our delighted customers:
- "Since incorporating the ZD - V855, the precision of our machining processes has soared. We've achieved part tolerances that were previously unachievable, opening up fresh business opportunities for us." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is an outstanding workhorse, delivering consistent, reliable performance. The exceptional after-sales support from Zhide CNC is priceless. Their rapid response and efficient issue resolutions ensure minimal downtime." - [Customer Name 2], Automotive Parts Manufacturer.
These stellar testimonials underscore the unparalleled quality and performance of the ZD - V855. We are confident that selecting our machine will yield similar success for you, enhancing your production capabilities.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
Embrace the future with the ZD - V855 vertical machining center, expertly designed by Dalian Zhide CNC Technology Co., Ltd for seamless integration into the Industry 4.0 landscape. Equipped with state-of-the-art connectivity, it communicates effortlessly with other machinery, sensors, and enterprise systems, empowering you with real-time data collection and analysis. Gain invaluable insights into your production processes, boosting efficiency and productivity.
For instance, the ZD - V855 effortlessly integrates with production planning software, harmonizing machining operations with overall production schedules. This enhances resource allocation and reduces idle time. By remotely monitoring critical performance indicators like spindle utilization, cycle times, and tool wear via a secure web-based interface, you can pinpoint areas for improvement and enable predictive maintenance, minimizing unexpected disruptions and costly downtime.
Additionally, the ZD - V855 can join a network of interconnected machines, fostering a dynamic smart factory environment. Here, machines collaborate and exchange information to achieve collective production goals. For example, if a tool shortage is detected, it can automatically requisition a replacement from a centralized tool storage system, ensuring seamless operations.
2.12 Environmental Considerations and Sustainability
Dalian Zhide CNC Technology Co., Ltd is deeply committed to sustainability, and the ZD - V855 is a testament to our eco-friendly philosophy. It is engineered to minimize energy consumption while maintaining top-tier performance. The efficient spindle drive system and advanced power management features significantly curtail electricity usage, reducing operational costs and your carbon footprint.
Our cooling and lubrication systems reflect our dedication to environmental stewardship. We use biodegradable coolants and lubricants, which are gentle on the planet. Furthermore, the machine is designed for easy component recycling at the end of its lifecycle, minimizing waste and championing a circular economy.
2.13 Future - Proofing Your Manufacturing Operations
Investing in the ZD - V855 means more than just meeting your current manufacturing needs-it's a strategic move to future-proof your operations. In a rapidly evolving technological landscape, where manufacturing demands become increasingly complex, the ZD - V855 is prepared for seamless upgrades with the latest software and hardware advancements. This ensures that your production capabilities remain at the forefront of innovation, ready to adapt and excel in the future.
Our dedicated R & D team is tirelessly focused on enhancing the machine's performance and capabilities. We provide regular software updates that not only introduce exciting new features but also significantly boost performance. Envision future updates that could integrate advanced machining algorithms for superior precision or streamline compatibility with the latest emerging manufacturing technologies.
Additionally, the ZD - V855's modular design empowers effortless hardware enhancements. Whether you aim to upgrade the spindle for increased speeds, incorporate extra axes for more sophisticated machining, or replace components with state-of-the-art versions, this machine adapts flawlessly to keep you at the forefront of the industry.
We are confident that the ZD - V855 vertical machining center presents a holistic solution for contemporary manufacturing challenges. Its sophisticated blend of high-end features, versatile customization options, and unwavering commitment to quality and sustainability makes it the quintessential choice for manufacturers intent on elevating their operations. We eagerly anticipate partnering with you on your journey to achieving your manufacturing aspirations. Should you have any further inquiries or wish to explore your specific needs, please feel free to contact us at any time.
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