Product ZD-G500: Unveiling the Remarkable Attributes and Intricate Descriptions
- Dual-Spindle and Dual-Channel Machining Center: Revolutionizing Precision Manufacturing
- This state-of-the-art machining center is ingeniously crafted with dual spindles and dual channels, enabling the simultaneous processing of two workpieces. This outstanding feature substantially elevates production efficiency, rendering it a perfect choice for high-volume manufacturing. The synchronized operation of the spindles facilitates seamless processing, substantially curtailing production time and dramatically boosting output.
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| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
- Worktable: Foundation of Stability and Precision
- Size: Expansive Dimensions for Versatile Operations: 1000×460mm - Crafted for Optimal Versatility
- T-slot (number × width × spacing): Engineered for Superior Stability: 3×18×140mm - Precision in Every Detail
- Maximum load-bearing capacity: Robust and Reliable: 600 Kg - Designed to Support Heavy-Duty Tasks
- Spindle: Heart of the Machine's Precision
- Spindle 1: Power and Precision Combined:
- Speed: Achieving Unparalleled Efficiency: 8000 rpm (belt drive) / 12000 rpm (direct drive) - Tailored to Your Needs
- Taper: Ensuring Precision in Every Cut: BT40 - Standard of Excellence
- Spindle 2: Mirroring Perfection and Precision:
- Speed: Consistency and Excellence Redefined: 8000 rpm (belt drive) / 12000 rpm (direct drive) - Customized for Performance
- Taper: Aligning with the Highest Standards: BT40 - Benchmark in Precision
- Travel: Expansive and Precise Movement
- X/Y/Z1/Z2-axis stroke: Extensive Reach for Comprehensive Tasks: 800/500/540/540mm - Enabling a Broad Spectrum of Applications
- Distance from spindle center to column: Optimal Design for Seamless Operations: 635mm - Ensuring Adequate Support
- Distance from spindle end face to worktable: Thoughtfully Designed for Versatility: 90 - 630mm - Flexibility in Every Operation
- Dual-spindle distance: Harmonized for Precision: 500mm - Ideal Configuration for Dual Processing
- Relative distance between dual-spindles: Synergy in Motion: 90 - 530mm - Balancing Proximity and Performance
- Speed: Rapid and Reliable Movement
- X/Y/Z1/Z2-axis rapid movement: Swift and Steady: 48 m/min - Speed Without Compromise
- Precision: The Pinnacle of Accuracy
- Positioning accuracy: Impeccable Precision in Every Move: ±0.005mm - Setting the Standard for Excellence
- Repeat positioning accuracy: Consistency is Key: ±0.003mm - Repetition with Unmatched Precision
- Feed: Advanced Control for Optimal Performance
- Cutting feed: Tailored for Precision and Efficiency: 0 - 10000 mm/min - Versatile Speed for Diverse Needs
- Guide rail type: Stability and Smoothness in Motion: Linear guide rail - Precision in Every Glide
- Automatic Tool Changer (ATC): Efficiency at Its Best
- Tool magazine capacity: Extensive Storage for Uninterrupted Workflow: 24×2 (dual manipulator magazine) - Maximize Productivity
- Maximum tool diameter (full-load): Capacity for Comprehensive Tools: Φ80mm - Crafted for Versatility
- Maximum tool diameter (adjacent): Expansive Capacity for Precision: Φ160mm - Excellent for All-Round Performance
- Maximum tool weight: Engineered for Heavy-Duty Tasks: 8 Kg - Strength Meets Capability
- Tool change time: Swift Transitions for Smooth Operations: 1.6 s - Efficiency in Every Change
- System: The Powerhouse of Performance
- System configuration: Built for Excellence: Mitsubishi/New-generation - Innovation Meets Tradition
- Motor Power: Unleashing Unmatched Energy
- Spindle motor power: Powering Precision and Performance: 11 Kw × 2 - Powering Dual Excellence
- Motor Power for X/Y/Z1/Z2 Axes: An impressive 2.0/2.0/3.0/3.0 Kw
- Robust Machine Tool
- Substantial Weight: A solid 6800 Kg
- Compact Size: Dimensions of 2800×2800×2650mm
- High-Speed and Stable Dual-Servo Tool Arm Magazine
- Our state-of-the-art machine comes equipped with a highly efficient dual-servo tool arm magazine. This remarkable feature facilitates swift and dependable tool changes, effectively minimizing downtime and ensuring seamless machining processes. With an impressive capacity of 24×2 (dual manipulator magazine), it offers abundant storage, allowing for rapid access to a vast array of tools needed for diverse machining tasks. This innovation significantly boosts flexibility and amplifies productivity.
- Precision Engineering with a Tailored Mitsubishi System
- The ZD-G500 is designed with a bespoke Mitsubishi system that supports dual 2-axis bidirectional processing. Celebrated for its exceptional precision in motion control, this system guarantees consistent accuracy and stability in machining complex components. The interface is not only intuitive but also user-friendly, enabling operators to efficiently set up and perform machining operations. Moreover, its reliability and cutting-edge diagnostic features result in lower maintenance demands and maximize uptime.
- Optional Four-Axis Rotary Table and Brake Tailstock for Enhanced Versatility
- For customers desiring expanded capabilities, the machine offers an optional four-axis rotary table and brake tailstock. This enhancement accommodates the processing of complex parts with greater versatility. The four-axis rotary table allows for multi-angle machining, facilitating the creation of sophisticated geometries with extraordinary precision. The brake tailstock provides steadfast support during operations, particularly vital for machining elongated or slender workpieces. This combination is integral to industries like aerospace and automotive, where precision and complexity are paramount.
- Advanced Four-Axis Lead Screw with Central Water Outlet and High-Pressure System
- An ingenious four-axis lead screw, equipped with a central water outlet and high-pressure system, is integrated into our machine. This system excels in cooling the tool and workpiece during machining, effectively reducing thermal deformation and preserving machining accuracy. It also employs a robust high-pressure water jet for efficient chip removal, maintaining a clean workspace and preventing chip build-up. This not only elevates the machined surface quality but also prolongs tool lifespan and mitigates the risk of tool breakage.
- Versatile Applications Across Diverse Industries
- The ZD-G500 is celebrated for its adaptability, serving a wide range of industries. In the automotive sector, it excels in crafting engine components, transmission parts, and chassis components with exceptional precision and efficiency. Its prowess extends to the aerospace industry, where it adeptly handles the machining of critical components such as turbine blades and structural parts, meeting the most rigorous quality and performance standards. For the electronics industry, it delivers precision in manufacturing small and intricate parts for electronic devices. Additionally, it is perfectly suited for producing components related to construction machinery, pneumatic and hydraulic systems, and numerous other manufacturing sectors, offering dependable and superior machining solutions for diverse needs.
The ZD-G500 dual-spindle vertical machining center harmonizes cutting-edge technology with versatile configurations, providing a comprehensive solution for mass production across a plethora of industries. Its advanced features and steadfast performance render it a preferred choice for manufacturers striving to heighten productivity and product excellence in today's competitive global marketplace.
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