Recommendation for the Machining Center ZD - V1160
Dear Valued Customer,
I'm Kin from Dalian Zhide Numerical Control Technology Co., Ltd. We are a renowned CNC machine tool enterprise passionately committed to delivering high-quality products and exceptional services. Today, I am thrilled to introduce to you our superior product - the ZD - V1160 Machining Center.
1. Introduction of Dalian Zhide Numerical Control Technology Co., Ltd.
Since our establishment in 2011, our esteemed company has been steadfast in its dedication to the research and development, manufacturing, sales, and comprehensive after-sales service of CNC machine tools. Equipped with a team of professional researchers, state-of-the-art production machinery, and a rigorous quality control system, we proudly hold numerous certifications including the prestigious ISO9001 international quality system certification and the esteemed EU CE certification. Our cutting-edge products have garnered acclaim both domestically and internationally, significantly aiding an array of clients in enhancing production efficiency and elevating product quality.
2. Overall Features of ZD - V1160 Machining Center
The ZD - V1160 emerges as a high-performance machining center, meticulously engineered to cater to the multifaceted demands of contemporary manufacturing. It showcases unparalleled stability, exceptional precision, and robust processing capabilities, establishing itself as the optimal choice across numerous industries, including automotive, aerospace, precision machinery, and mold manufacturing.
3. Structural Design
3.1 High-Strength Casting
The ZD - V1160's primary components, such as the bed, column, and saddle, are crafted from high-strength Meehanite cast iron. This material undergoes annealing treatment to alleviate internal stress, endowing these components with superior vibration absorption and enduring stability. This effectively diminishes the influence of cutting force on machining accuracy, ensuring unwavering stability during high-speed and heavy-load operations.
3.2 Rigid Structure
The machine's design incorporates a box-type structure, offering exceptional rigidity and strength. The wide-span guide rails and large-diameter ball screws guarantee fluid axis movement and high-precision positioning. The symmetrically arranged support structure further bolsters the machine tool's overall stability, enabling it to endure substantial cutting forces without succumbing to deformation.
4. Technical Specifications
4.1 Worktable
- Size: The worktable of the ZD - V1160 boasts dimensions of 1200×600mm, providing an expansive workspace adept at accommodating various sizes of workpieces.
- Load Capacity: It supports a maximum load of 1000kg, making it apt for processing large-scale and heavy-duty workpieces with ease.
- T - Slots: Outfitted with T-slots of specific number, width, and pitch (refer to the product manual for details), the worktable facilitates secure clamping and fixture positioning, delivering reliable stability during machining operations.
4.2 Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: The X-axis travel extends to 1100mm, offering a broad horizon for horizontal movements, thus accommodating the processing of long-sized workpieces.
- Y - Axis Travel: The Y-axis travel spans 610mm, providing ample space for machining tasks in the front-to-back direction.
- Z - Axis Travel: The Z-axis travel also measures 610mm, aptly meeting the requirements of machining workpieces with varying heights.
- Fast - Moving Speed: The rapid movement speed of the X, Y, and Z axes is an impressive 36m/min, which significantly minimizes non-cutting time and boosts production efficiency.
- Positioning Accuracy: The remarkable positioning accuracy of each axis stands at a precise 0.004/300mm, complemented by a repeat positioning accuracy of ±0.002/300mm. Such impressive high-precision positioning ensures that the machining accuracy for each workpiece consistently meets stringent and meticulous specifications.
4.3 Spindle
- Spindle Taper: The advanced spindle features a BT40/BT50 taper (select according to your specific requirements), renowned for its robust clamping force that guarantees tool stability and reliability during high-speed rotations and demanding machining tasks.
- Spindle Speed: With spindle speed versatility ranging from an impressive 8000 to 10000 rpm (available in belt or direct-drive options), this machine adeptly adjusts to diverse machining processes and material types. For instance, opt for higher spindle speeds when refining aluminum alloys for a superior surface finish or utilize lower speeds with hard alloy steel to maintain tool integrity and optimal machining quality.
- Spindle Power: Harnessing a spindle motor power of 15/18.5KW, this powerhouse delivers ample energy for swift, high-speed, and heavy-duty cutting processes. It's ideally suited for the efficient machining of a wide range of materials, including robust steel, cast iron, lightweight aluminum alloys, and various non-metallic materials.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 comes equipped with a generously capacious tool magazine (refer to the specific product manual for exact details), capable of storing a multitude of tools. This feature enables automatic tool changes during machining, significantly reducing downtime, enhancing production efficiency, and streamlining operations.
- Tool Change Time: Enjoy a remarkably swift tool change time (refer to the specific product manual for exact details), which ensures a seamless transition between different machining operations, minimizing production interruptions, and maximizing workflow efficiency.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 boasts outstanding milling capabilities, excelling in face milling, end milling, and intricate contour milling, all executed with high-precision. Its high-speed spindle and precise axis movement control enable the processing of complex shapes with smooth surfaces and exacting dimensional accuracy. For example, when milling a mold cavity, the machine ensures the precise control of the cavity's shape and dimensions, safeguarding superior mold quality.
5.2 Drilling
In drilling operations, the ZD-V1160 ensures hole perpendicularity and precision with remarkable accuracy. The high-torque spindle propels the drill bit to swiftly penetrate diverse materials, while the precise axis positioning guarantees that holes align perfectly with design specifications, crucial for complex parts with multiple holes, such as engine blocks.
5.3 Tapping
The ZD-V1160 excels in tapping operations, delivering high-speed, precise tapping while ensuring impeccable thread quality and pitch accuracy. Whether handling small-diameter or large-diameter threads, the machine consistently achieves stable, reliable tapping performance.
6. Control System
The ZD-V1160 is outfitted with an advanced control system (choose from Mitsubishi/Fanuc according to preference), offering an intuitive interface, user-friendly programming functions, and rapid processing capabilities. It facilitates automatic machining process control, real-time machine status monitoring, and includes features such as error diagnosis and alarms, making it convenient for operators to use and maintain.
7. Optional Accessories
To perfectly cater to your unique processing requirements, the ZD-V1160 provides a selection of optional accessories, such as:
- Fourth-Axis Rotary Table: Unlock the full potential of your machine with this indispensable accessory, designed to significantly widen the machining scope. It empowers the machining of intricate curved surfaces and parts that demand multi-face processing. Consider the intricate task of impeller processing-our fourth-axis rotary table seamlessly collaborates with X, Y, and Z axes, flawlessly machining complex blade surfaces with unmatched precision.
- Cooling and Lubrication Systems: At Dalian Zhide CNC Technology Co., Ltd, we offer an array of advanced cooling and lubrication systems curated to ensure your machine operates at peak performance. Our high-pressure cooling system proficiently cools both tool and workpiece, significantly enhancing surface quality and prolonging tool lifespan. Meanwhile, our automatic lubrication system facilitates smooth movement of all components, drastically minimizing wear and maintenance expenses.
- Tool Monitoring System: Our state-of-the-art system diligently monitors tool wear and breakage in real-time during machining processes. Upon detecting a tool malfunction, it promptly sends an alert, ensuring operators can swiftly replace the tool, thus preventing processing errors and the costly waste of valuable workpieces.
8. After - Sales Service
Understanding the pivotal role of after-sales service in your production line, we proudly present a robust and comprehensive after-sales service system, tailored to ensure uninterrupted production and unparalleled satisfaction:
- Installation and Commissioning: Trust our expert technical team for seamless on-site installation and commissioning services, guaranteeing your machine is operational and ready for immediate use at the earliest convenience.
- Training: Empower your operators and maintenance personnel with our specialized training programs. These courses are designed to fast-track mastery over machine operation and maintenance skills, ensuring smooth and efficient processes.
- Warranty: The ZD - V1160 is backed by an extensive [X]-month warranty. Should any quality issues arise within this period, rest assured we will provide free repair or replacement services, affirming our commitment to your satisfaction.
- Technical Support: Our adept technical support team stands ready to assist 24/7, keen to address any inquiries and resolve issues promptly. Additionally, we offer swift remote technical support via the Internet, ensuring rapid responses to all your needs.
9. Conclusion
The ZD - V1160 machining center epitomizes high-performance and reliability. Its exceptional design, coupled with precision machining capabilities and comprehensive after-sales service, positions it as the ultimate choice for fulfilling your manufacturing aspirations.
To ensure we tailor the perfect machining solution precisely for you, kindly share the engineering drawings of the parts you wish to process. This invaluable information allows us to analyze your specific needs and recommend the ideal configuration and accessories for your ZD - V1160.
Should you have any inquiries or require additional information, do not hesitate to reach out to me:
Contact Number: +86 19818983582
We eagerly anticipate the privilege of collaborating with you, driving your business towards unprecedented success and prosperity.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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