Discover the Excellence of our Machining Center ZD - V1160
Dear Valued Customer,
Greetings from Kin at Dalian Zhide Numerical Control Technology Co., Ltd., your trusted partner in CNC machine tool innovations. We pride ourselves on delivering top-notch quality and service, and today, it is my privilege to unveil our exceptional product: the ZD - V1160 Machining Center.
1. Introduction to Dalian Zhide Numerical Control Technology Co., Ltd.
Founded in 2011, Dalian Zhide has excelled in the realm of CNC machine tools, focusing on R&D, production, and comprehensive customer care. Our commitment to excellence is validated by prestigious ISO9001 and EU CE certifications. Our cutting-edge technology and stringent quality control have earned us a stellar reputation globally, empowering countless customers to elevate their productivity and product standards.
2. Key Features of the ZD - V1160 Machining Center
The ZD - V1160 is engineered for high performance, catering to the intricate demands of modern industries. Its unparalleled stability, precision, and robust processing ability make it indispensable across automotive, aerospace, precision machinery, and mold manufacturing sectors.
3. Innovative Structural Design
3.1 Superior High-Strength Casting
Central components of the ZD - V1160, such as the bed, column, and saddle, are crafted from premium-grade Meehanite cast iron. Post-annealing, these components deliver remarkable vibration dampening and long-term stability, minimizing cutting force disruptions on machining accuracy, and ensuring unwavering machine stability during high-speed, heavy-load operations.
3.2 Resilient Rigid Structure
Our machine flaunts a box-type structure design, renowned for its exceptional rigidity and strength. The wide-span guide rails paired with large-diameter ball screws guarantee seamless axis movement and high-precision positioning. The symmetrical support structure amplifies stability, allowing the machine to withstand significant cutting forces without deformation.
4. Detailed Technical Specifications
4.1 Spacious Worktable
- Size: The worktable of the ZD - V1160 boasts a generous 1200×600mm dimension, offering ample workspace for machining a variety of workpiece sizes.
- Load Capacity: Capable of supporting a substantial load of up to 1000kg, this worktable is ideal for large and heavy-duty workpieces.
- T - Slots: Featuring T - slots defined by specific numbers, widths, and pitches, the worktable ensures efficient workpiece and fixture clamping (refer to product manual for exact details), guaranteeing secure machining operations.
4.2 Dynamic Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: The X-axis extends 1100mm, accommodating extensive horizontal movements essential for processing long workpieces.
- Y - Axis Travel: With 610mm of Y-axis travel, it offers ample space for machining in the frontal direction.
- Z - Axis Travel: The Z-axis travel measures 610mm, catering to various workpiece height requirements.
- Rapid Traverse Speed: The X, Y, Z axes boast rapid traverse speeds of 36m/min, significantly reducing non-machining time and boosting production efficiency.
- Pinpoint Positioning Accuracy: Revel in the precision engineering of our CNC machine, boasting an outstanding positioning accuracy of 0.004/300mm per axis, complemented by a repeat positioning accuracy of ±0.002/300mm. Such meticulous accuracy ensures that every workpiece machined meets even the most exacting standards, delivering on promises of unrivaled precision.
4.3 Spindle
- Spindle Taper: Choose the spindle taper that suits your needs between BT40 and BT50. Each option offers robust clamping force, guaranteeing tool stability even during high-speed rotations, ensuring your machining processes are smooth and reliable.
- Spindle Speed: Our spindle speed versatility ranges between 8000 and 10000 rpm, available in belt or direct-drive configurations, adapting seamlessly to various machining processes and materials. For instance, opt for higher speeds for a flawless finish on aluminum alloys or choose a lower speed to maintain tool integrity when tackling high-hardness alloy steel, ensuring supreme machining quality.
- Spindle Power: With a powerful 15/18.5KW spindle motor, this machine is engineered to handle high-speed and heavy-duty cutting with ease. This strength is crucial in processing a range of materials, including steel, cast iron, aluminum alloys, and even non-metallics, ensuring versatility and efficiency.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 comes equipped with a tool magazine boasting ample capacity (consult the product manual for specifics), capable of storing multiple tools. This feature allows for automatic tool changes during operations, significantly minimizing downtime and supercharging your production efficiency.
- Tool Change Time: Experience the efficiency of rapid tool changes (see product manual for specifics), ensuring a seamless transition between machining tasks, which minimizes interruptions and maximizes your throughput.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in milling, whether it's face, end, or contour operations. It delivers high-precision machining thanks to its high-speed spindle and precise axis control, enabling the creation of intricate shapes with smooth surfaces and stringent dimensional accuracy. For example, while milling mold cavities, it precisely manages cavity dimensions, ensuring mold quality.
5.2 Drilling
During drilling operations, this powerhouse ensures hole perpendicularity and precision. Its high-torque spindle drives drill bits swiftly through diverse materials, while precise axis positioning ensures hole alignment with design specifications, critical for parts like engine blocks that demand multiple precise holes.
5.3 Tapping
Proficient in tapping, the ZD-V1160 performs swift, precise thread tapping, maintaining superior thread quality and pitch accuracy. Regardless of thread size, this machine delivers stable, reliable tapping performance, ensuring top-notch results.
6. Control System
Equipped with a state-of-the-art control system (options include Mitsubishi or Fanuc for your preference), the ZD-V1160 features an intuitive interface, user-friendly programming, and high-speed processing. It automates control processes, offers real-time machine status monitoring, and includes error diagnostics and alarms, simplifying operations and maintenance.
7. Optional Accessories
Enhance your machining operations with a variety of optional accessories that the ZD-V1160 offers, tailored to meet your unique processing requirements, including:
- Fourth-Axis Rotary Table: Elevate your machining capabilities with this versatile accessory, designed to expand the operational range of the machine. Effortlessly tackle complex curved surfaces and multi-faceted parts. When dealing with intricate impellers, the fourth-axis rotary table harmonizes with X, Y, and Z axes, ensuring seamless machining of sophisticated blade surfaces.
- Cooling and Lubrication Systems: Our tailored cooling and lubrication systems are engineered to support uninterrupted machine operations. The high-pressure cooling feature efficiently reduces tool and workpiece temperatures, enhancing surface quality and extending tool longevity. Meanwhile, the automatic lubrication mechanism maintains smooth part movement, cutting down on wear and upkeep expenses.
- Tool Monitoring System: Stay ahead with our cutting-edge tool monitoring system that tracks tool wear and failure in real-time during operations. Upon detecting any tool malfunction, it promptly triggers an alert, empowering operators to swiftly replace tools, minimizing processing errors and preventing material wastage.
8. After-Sales Service
Recognizing the pivotal role of after-sales service in your production workflow, we offer a robust, all-encompassing after-sales service system:
- Installation and Commissioning: Leverage the expertise of our skilled technical team, providing on-site installation and commissioning to ensure your machine is operational in no time.
- Training: Equip your operators and maintenance staff with essential skills through our comprehensive training programs, enabling them to efficiently operate and maintain the machine.
- Warranty: The ZD-V1160 is backed by a [X]-month warranty, offering peace of mind. During this period, any quality issues will be addressed with complimentary repairs or part replacements.
- Technical Support: Our 24/7 technical support team is at your disposal, ready to address inquiries and resolve issues swiftly. Additionally, we offer remote technical assistance via the Internet to cater to your needs promptly.
9. Conclusion
The ZD-V1160 machining center stands as a pinnacle of high-performance and dependability. Its superior design, precision machining prowess, and impeccable after-sales support make it an outstanding choice for fulfilling your manufacturing aspirations.
For us to tailor the most optimal machining solution for you, please share the engineering drawings of the parts intended for processing. This will aid in a thorough analysis of your unique requirements, ensuring we recommend the ideal configuration and accessories for the ZD-V1160.
Should you have any queries or require additional details, do not hesitate to reach out:
Contact Number: +86 19818983582
We eagerly anticipate the chance to collaborate with you, driving your business towards unprecedented success.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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