Machining Center ZD - V1160 Recommendation
Dear Valued Customer,
I'm Kin from Dalian Zhide Numerical Control Technology Co., Ltd. We are a distinguished CNC machine tool enterprise, fervently dedicated to delivering superior-quality products and unparalleled services. Today, I am thrilled to present to you our remarkable product - the ZD - V1160 Machining Center, a true masterpiece in machining technology.
1. Introduction of Dalian Zhide Numerical Control Technology Co., Ltd.
Established in 2011, our esteemed company has been devoted to the R&D, production, sales, and after-sales service of CNC machine tools. With a team of seasoned R&D professionals, state-of-the-art production facilities, and an uncompromising quality control system, we have proudly achieved certifications including the prestigious ISO9001 international quality system and the EU CE certification. Our products have garnered acclaim in both domestic and international markets, empowering countless customers to elevate production efficiency and enhance product quality.
2. Overall Features of ZD - V1160 Machining Center
The ZD - V1160 is a high-performance machining center engineered to cater to the varied demands of modern manufacturing. It masterfully combines unmatched stability, supreme precision, and formidable processing capabilities, making it the quintessential choice for industries spanning automotive, aerospace, precision machinery, and mold manufacturing.
3. Structural Design
3.1 High - Strength Casting
The ZD - V1160's core components, including the bed, column, and saddle, are crafted from high-strength Meehanite cast iron. Undergoing annealing treatment to alleviate internal stress, these components boast extraordinary vibration absorption and enduring stability, significantly mitigating the effect of cutting forces on machining accuracy and upholding machine stability during high-speed, heavy-load operations.
3.2 Rigid Structure
This machine features a robust box-type structure design, imparting it with exceptional rigidity and strength. Equipped with wide-span guide rails and large-diameter ball screws, it guarantees smooth axis movement and high-precision positioning. Additionally, the symmetrically arranged support structure amplifies the machine tool's overall stability, enabling it to endure substantial cutting forces without deformation.
4. Technical Specifications
4.1 Worktable
- Size: The worktable of the ZD - V1160 spans 1200×600mm, offering an extensive working area for machining diverse sizes of workpieces.
- Load Capacity: This worktable can sustain a maximum load of 1000kg, rendering it ideal for processing large and heavy-duty workpieces.
- T - Slots: The worktable is outfitted with T-slots of specified number, width, and pitch (refer to the product manual for precise details), facilitating secure workpiece and fixture attachment and ensuring steadfast clamping during machining.
4.2 Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: The X-axis travel measures 1100mm, accommodating expansive horizontal movement to fulfill the processing needs of elongated workpieces.
- Y - Axis Travel: The Y-axis travel is 610mm, providing ample space for machining workpieces in the front-to-back direction.
- Z - Axis Travel: The Z-axis travel is 610mm, designed to meet the demands of machining workpieces of varying heights.
- Fast - Moving Speed: The rapid movement speed of the X, Y, and Z axes is 36m/min, significantly reducing non-cutting time and bolstering production efficiency.
- Positioning Accuracy: Our CNC machine boasts an impressive positioning accuracy of 0.004/300mm for each axis, complemented by a repeat positioning accuracy of ±0.002/300mm. This exceptional precision ensures that every workpiece meets the most stringent machining accuracy requirements, offering you unparalleled quality and reliability.
4.3 Spindle
- Spindle Taper: Featuring a BT40/BT50 spindle taper (select based on your specific application), this robust design offers powerful clamping force, guaranteeing tool stability even during high-speed rotations, essential for maintaining precision and ensuring optimal performance.
- Spindle Speed: The spindle speed covers a dynamic range of 8000/10000 rpm, available in both belt and direct-drive configurations. This versatility allows adaptation to diverse machining processes and materials. For instance, choose higher speeds for aluminum alloys to enhance surface finishing, or lower speeds for high-hardness alloy steels to maintain tool strength and machining excellence.
- Spindle Power: The spindle motor delivers a formidable 15/18.5KW, offering abundant power for high-speed, heavy-duty operations. This versatility empowers the machine to handle a wide array of materials, including steel, cast iron, aluminum alloys, and non-metallic materials, with exceptional precision and efficiency.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 is equipped with a capacious tool magazine, details of which can be found in the product manual. It accommodates multiple tools, facilitating automatic tool changes during operations that minimize downtime and bolster production efficiency.
- Tool Change Time: With an impressively brief tool change time detailed in the product manual, our system ensures seamless transitions between machining processes, minimizing interruptions and maximizing productivity.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in milling operations, from face milling to end and contour milling, achieving high precision with ease. The synergy of a high-speed spindle and precise axis control facilitates the crafting of intricate shapes with smooth, accurate surfaces, such as when milling mold cavities with exacting size and form fidelity.
5.2 Drilling
In drilling, our machine ensures hole precision and perpendicularity. The high-torque spindle rapidly drives drill bits through varied materials, while precise axis positioning aligns holes perfectly to design specifications, crucial for multi-hole components like engine blocks.
5.3 Tapping
The ZD-V1160 showcases its prowess in tapping, executing high-speed, precise threading that guarantees thread quality and pitch accuracy across a spectrum of thread sizes, ensuring stable, reliable tapping operations.
6. Control System
Equipped with an advanced control system (such as Mitsubishi/Fanuc), the ZD-V1160 offers a user-friendly interface and intuitive programming features, enabling high-speed processing and automated machining control. Features like real-time monitoring, error diagnostics, and alarms enhance usability and maintenance ease for operators.
7. Optional Accessories
To cater to your unique processing demands, the ZD-V1160 provides an array of optional accessories, including:
- Fourth-Axis Rotary Table: Elevate your machining capabilities with this remarkable accessory, designed to significantly broaden the scope of your machine's operations. It allows for the intricate machining of complex curved surfaces and parts with multifaceted processing demands. For instance, when crafting impellers, the fourth-axis rotary table works in perfect harmony with the X, Y, and Z axes to masterfully complete the machining of intricate blade surfaces.
- Cooling and Lubrication Systems: We proudly offer a diverse array of cooling and lubrication systems, meticulously engineered to ensure seamless machine performance throughout the machining process. Our high-pressure cooling system delivers precision cooling to both the tool and workpiece, enhancing surface quality and significantly prolonging the tool's lifespan. Meanwhile, the automatic lubrication system guarantees the silky-smooth operation of every moving component, effectively minimizing wear, tear, and maintenance expenses.
- Tool Monitoring System: Stay ahead with our cutting-edge system that vigilantly monitors tool wear and breakage in real-time during machining. Should tool failure occur, it promptly triggers an alarm, empowering operators to swiftly replace the tool, thereby preventing processing errors and conserving valuable workpieces.
8. After-Sales Service
Recognizing the pivotal role of after-sales service in your production journey, we proudly present a comprehensive after-sales service system tailored to your needs:
- Installation and Commissioning: Our highly skilled technical team is dedicated to providing on-site installation and commissioning services, ensuring your machine is operational at the earliest opportunity.
- Training: Empower your team with our specialized training programs for operators and maintenance personnel, designed to swiftly impart essential operation and maintenance skills for seamless machine handling.
- Warranty: The ZD-V1160 is backed by a comprehensive [X]-month warranty. Within this period, any quality-related issues with the machine will be addressed with complimentary repairs or parts replacement.
- Technical Support: Our dedicated technical support team is at your service 24/7, ready to answer queries and resolve issues. We also offer remote technical assistance via the Internet for rapid response to your needs.
9. Conclusion
The ZD-V1160 machining center stands as a beacon of high-performance and reliability. Its stellar structural design, unparalleled precision machining capabilities, and exemplary after-sales service make it an ideal selection for fulfilling your manufacturing aspirations.
To ensure we deliver the most tailored machining solution for your needs, kindly forward us the engineering drawings of the parts you intend to process. This will enable us to thoroughly analyze your specific requirements and suggest the most fitting configuration and accessories for the ZD-V1160.
Should you have any inquiries or require additional details, please do not hesitate to reach out:
Contact Number: +86 19818983582
We eagerly anticipate the opportunity to collaborate with you and contribute to your business's resounding success.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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