Machining Center ZD - V1160 Enthusiastic Endorsement
Dear Respected Customer,
I'm Kin, representing Dalian Zhide Numerical Control Technology Co., Ltd. We proudly stand as an eminent CNC machine tool enterprise, devoted to delivering superior-quality products and unparalleled services. Today, I am thrilled to unveil our exceptional creation, the ZD - V1160 Machining Center, exclusively for you.
1. Introduction to Dalian Zhide Numerical Control Technology Co., Ltd.
Founded in 2011, our prestigious company has been at the forefront of innovation, dedicating itself to the meticulous R & D, production, sales, and comprehensive after-sales service of CNC machine tools. Our elite R & D team, coupled with cutting-edge production facilities and a stringent quality control system, has earned us numerous accolades, including the esteemed ISO9001 international quality system certification and the highly regarded EU CE certification. Our products have garnered widespread acclaim across both domestic and international markets, empowering countless customers to elevate their production efficiency and product quality.
2. Distinguished Features of ZD - V1160 Machining Center
The ZD - V1160 stands as a pinnacle of high-performance machining centers, meticulously crafted to cater to the multifaceted demands of contemporary manufacturing. It harmoniously blends exceptional stability, heightened precision, and formidable processing capabilities, establishing it as the quintessential choice for a diverse array of industries, such as automotive, aerospace, precision machinery, and mold manufacturing.
3. Ingenious Structural Design
3.1 Robust High - Strength Casting
The fundamental components of the ZD - V1160, including the bed, column, and saddle, are masterfully constructed from high - strength Meehanite cast iron. After undergoing an annealing treatment to alleviate internal stress, these components exhibit superior vibration absorption and enduring stability. This resilience effectively mitigates the impact of cutting forces on machining accuracy and ensures unwavering stability during high - speed and heavy - load operations.
3.2 Rigid and Resilient Structure
The machine boasts a sophisticated box-type structural design, offering unparalleled rigidity and strength. Its wide - span guide rails and substantial ball screws ensure seamless movement of each axis with precise positioning. The symmetrically arranged support structure further augments the machine tool's stability, enabling it to endure significant cutting forces without succumbing to deformation.
4. Advanced Technical Specifications
4.1 Worktable Specifications
- Size: The expansive worktable of the ZD - V1160, measuring 1200×600mm, provides a generous working area, adept at machining a variety of workpiece sizes.
- Load Capacity: Capable of supporting a maximum load of 1000kg, it excels in processing large and heavy-duty workpieces with ease.
- T - Slots: The worktable is ingeniously equipped with T - slots, featuring a specific number, width, and pitch (refer to the product manual for details). These slots are ideal for securing workpieces and fixtures, ensuring steadfast clamping throughout the machining process.
4.2 Dynamic Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: The X - axis travel spans 1100mm, offering an extensive range of horizontal movement, adeptly meeting the demands of processing long-sized workpieces.
- Y - Axis Travel: The Y - axis travel extends to 610mm, providing ample space for machining workpieces in the front-to-back orientation.
- Z - Axis Travel: The Z - axis travel is 610mm, expertly catering to the machining needs of workpieces of varying heights.
- High-Speed Rapid Movement: The rapid movement speed of the X, Y, and Z axes is an impressive 36m/min. This swift movement significantly reduces non-cutting time, thereby enhancing production efficiency.
- Precision Positioning: Experience unparalleled precision with positioning accuracy of each axis at 0.004/300mm and repeat positioning accuracy at an impressive ±0.002/300mm. This exceptional precision guarantees that the machining accuracy of every workpiece meets the most stringent standards, ensuring reliability and perfection in every task.
4.3 Spindle
- Spindle Taper: Choose the spindle that best suits your requirements with BT40/BT50 taper options available. This feature provides robust clamping force, ensuring tool stability even during high-speed rotations, delivering both precision and confidence in every operation.
- Spindle Speed: With a versatile spindle speed range of 8000/10000 rpm, adaptable through belt or direct-drive methods, this machine caters to a variety of machining processes and materials. Opt for higher speeds for a flawless surface finish on aluminum alloys or select lower speeds to maintain tool strength and quality when working with high-hardness alloy steel.
- Spindle Power: Powered by a formidable 15/18.5KW motor, the spindle delivers ample power for both high-speed and heavy-duty cutting tasks. This powerhouse is adept at processing an array of materials, including steel, cast iron, aluminum alloys, and non-metallic substances, ensuring versatility and efficiency.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 features a tool magazine with significant capacity (refer to the product manual for specifics), capable of storing multiple tools. This setup allows for automatic tool changes during machining, efficiently reducing tool change time and significantly boosting production efficiency.
- Tool Change Time: Enjoy minimal tool change times (refer to the product manual for specifics), ensuring smooth transitions between different machining processes and minimizing interruptions, thereby optimizing overall production workflow.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in milling operations, whether it's face, end, or contour milling. Experience unmatched precision with its high-speed spindle and precise axis movement control, capable of processing intricate shapes with smooth surfaces and tight dimensional accuracy. For instance, in mold cavity milling, it adeptly controls the cavity's shape and size, guaranteeing superior mold quality.
5.2 Drilling
Precision and accuracy define the ZD-V1160's drilling capabilities. Achieve perfect perpendicularity and dimensional accuracy with its high-torque spindle driving the drill swiftly through various materials, while precise axis positioning ensures hole locations meet exact design requirements, crucial for parts like engine blocks with multiple holes.
5.3 Tapping
Master tapping operations with the ZD-V1160, performing high-speed, accurate tapping that ensures impeccable thread quality and pitch accuracy. Whether handling small or large-diameter threads, this machine delivers stable and precise tapping performance.
6. Control System
Equipped with state-of-the-art control systems like Mitsubishi/Fanuc, the ZD-V1160 offers an intuitive interface, easy programming functions, and high-speed processing. Automate your machining process with real-time machine status monitoring and features like error diagnosis and alarms, enhancing usability and maintenance convenience.
7. Optional Accessories
Enhance your machining capabilities with the ZD-V1160's range of optional accessories, tailored to meet your unique processing requirements, including:
- Fourth-Axis Rotary Table: Elevate your machining capabilities with our versatile accessory, designed to broaden the horizons of your machine's functions. This enhancement is ideal for managing intricate curved surfaces and components requiring multifaceted processing. For instance, when working on impellers, the fourth-axis rotary table harmonizes seamlessly with the X, Y, and Z axes, ensuring precise machining of complex blade surfaces.
- Cooling and Lubrication Systems: Our wide array of cooling and lubrication systems is engineered to maintain the machine's optimal performance during machining operations. The robust high-pressure cooling system efficiently lowers the temperature of both tool and workpiece, thereby enhancing the workpiece's surface finish and prolonging tool lifespan. Meanwhile, the automatic lubrication system guarantees the fluid motion of each moving component, thereby minimizing wear, reducing maintenance expenses, and extending the machine's longevity.
- Tool Monitoring System: Experience ultimate precision and reliability with our real-time tool monitoring system. This sophisticated system diligently tracks tool wear and breakage during operations. In the event of tool failure detection, it promptly alerts the operator via an alarm signal, empowering timely tool replacement and preventing costly machining errors and material waste.
8. After - Sales Service
At Dalian Zhide CNC Technology Co., Ltd, we recognize the pivotal role of after-sales service in your production success. Thus, we provide a highly comprehensive after-sales service system that encompasses:
- Installation and Commissioning: Our adept technical team is committed to delivering on-site installation and commissioning services, enabling your machine to become operational with minimal delay, and maximizing your production efficiency right from the start.
- Training: Our training programs for operators and maintenance personnel are designed to quickly impart essential operational and maintenance skills, ensuring a seamless transition to utilizing the machine's full capabilities.
- Warranty: Enjoy peace of mind with the ZD - V1160, backed by a [X]-month warranty period. During this time, should any quality issues arise, we commit to providing complimentary repair services or part replacements.
- Technical Support: Our dedicated technical support team is at your service around the clock, ready to address inquiries and resolve issues. Furthermore, we offer rapid remote technical support via the Internet to meet your urgent needs.
9. Conclusion
The ZD - V1160 machining center stands as a paragon of high-performance and dependability. Its superior structural design, precision in machining, and exemplary after-sales support render it the ideal solution for your manufacturing objectives.
To tailor the perfect machining solution for you, please forward us the engineering drawings of the parts you wish to process. This will enable us to thoroughly analyze your specific requirements and propose the most fitting configuration and accessories for the ZD - V1160.
Should you have any inquiries or require additional details, do not hesitate to reach out to me:
Contact Number: +86 19818983582
We eagerly anticipate the opportunity to collaborate with you and contribute to your business's continued success.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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