Product ZD-G500: Attributes and Detailed Descriptions
- Dual-Spindle and Dual-Channel Machining Center
- Introducing the cutting-edge machining marvel: This advanced center boasts dual spindles paired with dual channels, empowering simultaneous processing of two workpieces. This ingenious design elevates production efficiency to unprecedented levels, making it the quintessential choice for high-volume manufacturing operations. Witness the harmony of synchronized spindle operation for uninterrupted processing, drastically curtailing production time while amplifying output.
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| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
- Worktable
- Size: 1000×460mm
- T-slot (number × width × spacing): 3×18×140mm
- Maximum load-bearing capacity: 600 Kg
- Spindle
- Spindle 1:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Spindle 2:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Travel
- X/Y/Z1/Z2-axis stroke: 800/500/540/540mm
- Distance from spindle center to column: 635mm
- Distance from spindle end face to worktable: 90 - 630mm
- Dual-spindle distance: 500mm
- Relative distance between dual-spindles: 90 - 530mm
- Speed
- X/Y/Z1/Z2-axis rapid movement: 48 m/min
- Precision
- Positioning accuracy: ±0.005mm
- Repeat positioning accuracy: ±0.003mm
- Feed
- Cutting feed: 0 - 10000 mm/min
- Guide rail type: Linear guide rail
- Automatic Tool Changer (ATC)
- Tool magazine capacity: 24×2 (dual manipulator magazine)
- Maximum tool diameter (full-load): Φ80mm
- Maximum tool diameter (adjacent): Φ160mm
- Maximum tool weight: 8 Kg
- Tool change time: 1.6 s
- System
- System configuration: Mitsubishi/New-generation
- Motor Power
- Spindle motor power: 11 Kw × 2
- X/Y/Z1/Z2 three-axis motor power: 2.0/2.0/3.0/3.0 Kw
- Machine Tool
- Weight: 6800 Kg
- Size: 2800×2800×2650mm
- High-Speed and Stable Dual-Servo Tool Arm Magazine
- Equipped with a dual-servo tool arm magazine, this machine excels in delivering swift and dependable tool change functionalities, drastically reducing downtime. The magazine is engineered to accommodate a range of tools with its spacious 24×2 dual manipulator capacity. Enjoy seamless transitions among tools, boosting operational efficiency and broadening the scope of machining tasks with ease and agility.
- Precision-Engineered with Customized Mitsubishi System
- The ZD-G500 integrates a tailor-made Mitsubishi system to provide sophisticated dual 2-axis bidirectional processing. This system is celebrated for its precision in motion control, allowing for exact and reliable machining of intricate parts. Operators benefit from a straightforward programming interface and intuitive operation, facilitating efficient task execution. Enhanced diagnostic features and robust reliability further minimize maintenance needs and maximize operational uptime.
- Optional Four-Axis Rotary Table and Brake Tailstock for Enhanced Versatility
- For those seeking expanded capabilities, the optional four-axis rotary table and brake tailstock offer unmatched versatility. Engage in multi-angular machining with the rotary table, crafting detailed geometries with superior precision. The brake tailstock ensures steadfast support, vital for machining elongated or delicate components, making it indispensable for aerospace and automotive sectors demanding high-precision outputs.
- Advanced Four-Axis Lead Screw with Central Water Outlet and High-Pressure System
- This advanced four-axis lead screw is adeptly paired with a central water outlet and a dynamic high-pressure system. This combination adeptly cools tools and workpieces, mitigating thermal deformation for unwavering machining precision. The high-pressure water jet efficiently removes chips, maintaining a pristine workspace, enhancing surface finish, prolonging tool life, and minimizing breakage risks.
- Wide Range of Applications in Multiple Industries
- The ZD-G500 is a powerhouse of versatility, thriving across diverse industries with precision and reliability. In the automotive industry, it adeptly produces engine, transmission, and chassis components. Aerospace applications benefit from its capacity to machine critical parts like turbine blades. It also excels in the electronics field, crafting intricate device components. The machine's capabilities extend to construction, pneumatic, and hydraulic sectors, meeting a variety of manufacturing demands with excellence.
Fusing state-of-the-art technology with flexible configurations, the ZD-G500 dual-spindle vertical machining center is a powerhouse for mass production across numerous industries. Its unmatched performance and cutting-edge features solidify its status as the go-to choice for manufacturers aiming to elevate productivity and quality in the fiercely competitive global marketplace.
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