Experience Precision Unleashed with the Zhide CNC ZD - V855 Vertical Machining Center
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. stands as a beacon in the CNC machine tool industry, combining R & D, production, sales, and service under one roof. Since our inception in 2011, we have embodied the philosophy of "striving for excellence and pursuing superiority," aspiring to be a pioneering force in the industry.
Our formidable R & D prowess empowers us to perpetually innovate, unveiling cutting-edge CNC machine tools. With meticulous craftsmanship guiding our manufacturing processes, we have cultivated a robust service system, offering customers comprehensive, one-stop solutions. Our prestigious accolades include multiple national patent technology certifications, ISO9001 international quality system certification, and the EU CE qualification certification, affirming our adherence to international quality standards.
Our company operates three pivotal centers: The Machine Tool Application Center spearheads new product development and optimizes mass production processes for clients; the Machine Tool Manufacturing Center crafts bespoke machine tools to meet unique customer demands; and the Machine Tool Marketing and Service Center enhances customer experience, providing training and ensuring a swift supply of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center is engineered with an exceptional high - rigidity imported high - speed spindle. Its main castings are crafted from high - strength, high - toughness Meehanite cast iron, undergoing annealing to relieve stress, ensuring no deformation over time. This guarantees a steadfast base for precision machining.
The ultra-wide steel-shaped base, designed with symmetrical support, effectively mitigates cutting stress, enhancing stability during operations. Equipped with imported super-load roller linear guides, the machine epitomizes excellent rigidity, precision, and formidable heavy-cutting prowess.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 shines in versatility, seamlessly integrating into diverse industries such as automotive parts manufacturing, precision machinery processing, and aerospace component production. It excels in executing complex machining tasks, including milling, drilling, boring, and tapping, with unparalleled precision and efficiency. Whether tasked with small-batch precision parts or large-scale mass production, the ZD - V855 rises to the occasion, meeting all your needs.
2.4 Unmatched After-sales Service
At Dalian Zhide CNC Technology Co., Ltd, we place paramount importance on exceptional after-sales service. Our dedicated, professional technical team is available around the clock, 24/7, to provide unwavering technical support. Should any issues arise with the ZD-V855 machine tool, our experts are committed to delivering prompt responses and swift resolutions. To further bolster the reliability of your operations, we offer regular maintenance services, ensuring the ZD-V855 operates smoothly and consistently. This proactive approach helps minimize downtime, boost production efficiency, and reinforce your trust in our products.
2.5 Compatibility with Advanced Accessories and Systems
The ZD-V855 vertical machining center stands out for its exceptional compatibility with a diverse array of advanced accessories and systems, significantly expanding its versatility. By integrating an Automatic Tool Changer (ATC), the ZD-V855 elevates its operational efficiency, enabling rapid and precise tool exchanges. This remarkable feature shortens machining cycles and enhances the productivity of intricate tasks requiring multiple tool changes. With a substantial tool capacity, the ATC accommodates a wide variety of tools, empowering seamless transitions during a single machining process and amplifying your operational capabilities.
Additionally, the ZD-V855 seamlessly integrates with Dalian Zhide CNC's state-of-the-art MES digital production system. This system brings a multitude of advantages, such as reducing operator workload and lowering skill prerequisites. It features in-machine probe automatic measurement, consistently upholding product quality. The MES system's flexibility allows you to adjust machining sequences with ease, handle urgent tasks efficiently, and access real-time equipment operation statistics. Supporting flexible processing modes, it enables mixed-line production, concurrent off-line clamping, and in-machine cutting, optimizing equipment utilization to its fullest potential.
2.6 Precision-Oriented Design Features
To deliver unparalleled machining precision, the ZD-V855 incorporates a suite of precision-oriented design features. The high-precision spindle, paired with our advanced drive system, ensures flawless positioning and seamless rotation. Equipped with top-tier ball screws and linear guides, the X, Y, and Z axes are meticulously pre-stretched, virtually eliminating backlash and enhancing repeat positioning accuracy. This meticulous engineering guarantees that the ZD-V855 consistently produces components with the tightest tolerances, aligning with the most stringent industry quality standards.
Furthermore, the ZD-V855 includes an ingeniously designed cooling and lubrication system. The cooling system efficiently dissipates heat generated during machining, effectively preventing thermal deformation and preserving the precision of your workpieces. Meanwhile, the lubrication system promotes smooth axis movement, reducing friction and wear. These features collectively contribute to the machine's long-term precision and unwavering reliability, ensuring your investment remains fruitful for years to come.
2.7 Cost-effectiveness and Return on Investment
Investing in the ZD-V855 vertical machining center is a strategic choice for cost-effectiveness. Its robust performance capabilities empower you to elevate production efficiency, reduce per-unit costs, and enhance overall productivity. The machine's durability and minimal maintenance demands significantly lower downtime and repair expenses throughout its lifespan, maximizing your return on investment.
By handling intricate machining tasks internally, the ZD-V855 eliminates reliance on outsourcing, saving you both time and financial resources. In the long term, this versatile machine not only meets your immediate machining requirements but also strengthens your competitiveness on a global scale. It enables you to manufacture superior quality products with heightened efficiency, sustaining your edge in the marketplace.
2.8 Customization Options Tailored to Your Needs
Recognizing that each manufacturing operation has distinct requirements, the ZD-V855 vertical machining center offers a wide range of customization options. Whether optimizing for specific workpieces, integrating into existing production lines, or tailoring capabilities for unique industry applications, our team of experts is ready to assist and customize the machine to suit your precise needs.
For instance, we can modify spindle speed and torque to align with the materials and machining processes you handle regularly. If you frequently work with hard metals necessitating high-power cutting, we can adjust the spindle to deliver the necessary force while maintaining precision. Additionally, we can customize the tooling configuration by adding special-purpose tool holders or expanding the tool magazine capacity to meet your specialized machining requirements.
Our customization services extend to automation enhancements. For those seeking increased productivity through automation, we offer installations such as robotic loading and unloading systems, conveyor belts, and other automated material-handling solutions. These advancements not only reduce manual labor but also enhance the consistency and efficiency of your production process, ensuring seamless operations and superior outcomes.
2.9 User - Friendly Operation and Training Support
Embark on a seamless, intuitive journey with the ZD - V855, expertly crafted for user-friendly operation. Even those new to CNC technology will appreciate its intuitive control panel, which features an expansive, high-resolution display. This interface effortlessly guides you through the machining process, delivering real-time status updates, articulate tool path visualizations, and timely error notifications.
Unlock the full potential of the ZD - V855 with our extensive training support designed to empower your team. Our comprehensive programs delve into every facet of machine operation, from fundamental setup and programming to sophisticated machining techniques. Whether you prefer personalized on-site training or flexible online sessions, our seasoned trainers are ready to cater to your specific needs, ensuring your operators gain confidence and mastery over the machine.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center stands as a testament to unparalleled excellence, consistently earning its place across the globe. Revered by diverse manufacturing leaders, it has catalyzed remarkable advancements in production efficiency, product quality, and competitive edge. Our clients are a testament to its impact, detailing their triumphant transformations with the ZD - V855.
Here are some testimonials from our satisfied customers:
- "Since adopting the ZD - V855, our machining precision has soared. We've achieved tolerances once beyond reach, unlocking unprecedented business potential." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is the backbone of our operations. With impeccable reliability and outstanding after-sales support from Zhide CNC, our experience has been nothing short of exceptional." - [Customer Name 2], Automotive Parts Manufacturer.
These glowing testimonials reflect the unmatched quality and prowess of the ZD - V855. We are confident you will witness similar transformative benefits as you integrate our machine into your operations.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
Evolving with Industry 4.0, the ZD - V855 is your gateway to a smart manufacturing future. Designed for effortless integration, it boasts advanced connectivity capabilities to seamlessly interact with machines, sensors, and enterprise systems, ensuring real-time data collection and insightful analysis for an optimized production landscape.
Imagine a world where your ZD - V855 aligns perfectly with your production planning software, synchronizing machining with overall schedules. This synergy optimizes resource use and minimizes downtime. Monitor vital KPIs like spindle utilization and cycle times remotely via a secure interface, enabling a proactive, data-driven manufacturing approach that anticipates maintenance needs and minimizes disruptions.
Transform your factory floor into a smart, interconnected ecosystem with the ZD - V855 as a pivotal player. Machines communicate and cooperate, achieving shared production goals. For instance, an automatic tool request system ensures uninterrupted operations by dispatching replacements when necessary, keeping your production line running smoothly and efficiently.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, sustainability is not just a commitment, it's a design principle embodied by the ZD - V855. Engineered for energy efficiency, it reduces consumption without sacrificing performance. Its sophisticated spindle drive system and power optimization features elevate operational efficiency while shrinking your carbon footprint.
Our eco-conscious design extends to the cooling and lubrication systems, utilizing biodegradable, environmentally benign coolants and lubricants. At the end of its lifecycle, the machine's thoughtful design simplifies component recycling, bolstering a sustainable circular economy and minimizing environmental impact.
2.13 Future - Proofing Your Manufacturing Operations
Investing in the ZD - V855 is an astute decision that transcends merely addressing your current production requirements; it's about strategically fortifying your operations for the future. As the landscape of technology continuously advances and manufacturing challenges grow more intricate, the ZD - V855 is designed with adaptability in mind. This cutting-edge machine can seamlessly integrate the latest software and hardware enhancements, ensuring that your investment remains relevant and powerful, no matter how complex your manufacturing demands become.
Our dedicated R&D team is tirelessly dedicated to amplifying the machine's capabilities, consistently delivering regular software updates that introduce innovative features and boost performance. Imagine future updates that incorporate superior machining algorithms, offering unmatched precision, or enhance compatibility with new and emerging manufacturing technologies. These updates ensure that your ZD - V855 remains at the forefront of manufacturing excellence, empowering you to achieve unprecedented levels of accuracy and efficiency.
Moreover, the ZD - V855 boasts a modular design that simplifies hardware upgrades, making it a versatile choice for evolving manufacturing needs. Whether it's enhancing the spindle to achieve higher speeds, integrating additional axes for intricate machining processes, or replacing components with state-of-the-art versions, the ZD - V855 allows you to adapt and thrive in a competitive landscape. With these modular options, you can tailor the machine to not only meet but exceed industry standards, maintaining a cutting-edge advantage.
We firmly believe that the ZD - V855 vertical machining center represents a holistic solution for contemporary manufacturing. Its harmonious blend of advanced features, extensive customization options, and unwavering commitment to quality and sustainability makes it the quintessential choice for forward-thinking manufacturers. As you seek to elevate your operations, we are eager to collaborate and support you in reaching your manufacturing aspirations. Should you have inquiries or wish to explore how the ZD - V855 can fulfill your specific requirements, please feel free to contact us. We are here to partner with you on your journey to manufacturing excellence.
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