ZD - C36 Automated CNC Lathe: Revolutionizing Precision Machining
In the realm of modern manufacturing, the ZD - C36 Automated CNC Lathe from ZHIDECNC emerges as a game-changer, setting new benchmarks for precision, automation, and performance. This advanced machine tool is designed to meet the diverse and demanding needs of industries that require high-quality machining with utmost efficiency.
1. Key Features
1.1 Exceptional Precision
- The lathe features a high-rigidity, low-center-of-gravity bed, which is integrally cast to ensure stable machining. The spindle end/radial runout is an impressive 0.002mm, and the positioning accuracy reaches 0.003mm. This level of precision guarantees that each machined part meets the most stringent quality standards, making it ideal for applications where accuracy is non-negotiable.
1.2 Advanced Automation
- Equipped with a sophisticated material handling system, the ZD - C36 can be integrated with loading and unloading robots, enabling seamless processing of large or small batches of workpieces with varying geometries. It can also be configured with an optional fully automated production line, supporting up to 10 machines in a line. The automatic chip conveyor and customizable material storage bins further enhance the automation capabilities, reducing human intervention and increasing productivity.
1.3 High-Quality Components
- The machine incorporates imported pneumatic components and features a Mitsubishi control system. The TK wire cup guide rail and imported servo turret contribute to smooth and precise movements. Additionally, an online inspection device is available, allowing for real-time monitoring of the machining process. This not only helps prevent the occurrence of batch defects but also enables immediate corrective actions, ensuring consistent quality output.
1.4 Flexible Configuration
- The ZD - C36 offers the flexibility to be paired with an automatic bar feeder, enhancing its material handling capabilities. Optional features such as online measurement, tool breakage detection, and automatic flipping mechanisms can be added to meet specific production requirements. This adaptability makes the lathe suitable for a wide range of machining applications.
2. Technical Specifications
2.1 Machining Capacity
- The maximum diameter of the bar stock that can be processed is 34mm. For automatic loading and unloading operations, the maximum machining diameter is 200mm (85mm with automatic loading and unloading), and the maximum machining length is 120mm (70mm with automatic loading and unloading).
2.2 Spindle Specifications
- The spindle motor has a power output of 3.7/5.5KW and can rotate at speeds ranging from 60 to 6000 revolutions per minute. The spindle is designed to provide high torque and smooth operation, ensuring efficient material removal.
2.3 Axis Movements
- The X-axis and Z-axis have a travel distance of 145mm each. The X-axis and Z-axis ball screws are of size 3210, ensuring precise and repeatable positioning. The tool height is set at 20mm, and the overall bed structure is designed for maximum rigidity and stability.
2.4 Machine Dimensions and Weight
- The machine occupies an area of 1600 x 1700mm and has a height of 2300mm. It weighs approximately 2400kg, making it a compact yet robust solution for various machining environments.
2.5 Standard and Optional Attachments
- Standard attachments include a hydraulic chuck, hydraulic rotary cylinder, 8-station turret, two tool holders, eight pressure blocks, a cooling system with an integrated water tank, a full protective enclosure, an automatic lubrication system, a material handling robot with a conveyor belt, a high-pressure pump system, and an oil mist collection system. Optional attachments such as an automatic bar feeder, automatic chip conveyor, online inspection equipment, tool breakage detection, and automatic flipping mechanisms can be added to enhance the machine's functionality.
3. Applications
The ZD - C36 Automated CNC Lathe finds extensive applications across multiple industries, including but not limited to:
3.1 Automotive and Motorcycle Components
- In the automotive and motorcycle manufacturing sectors, precision machining of engine parts, transmission components, and chassis parts is crucial. The ZD - C36's ability to handle complex geometries and maintain tight tolerances makes it an ideal choice for producing high-quality components that meet the demanding performance and safety requirements of these industries.
3.2 Pneumatic and Hydraulic Systems
- For the production of pneumatic and hydraulic cylinders, valves, and fittings, the lathe's precision and automation capabilities ensure consistent quality and dimensional accuracy. This is essential for the proper functioning of these systems, which are widely used in industrial machinery, automation equipment, and transportation.
3.3 Home Appliances and Sanitary Ware
- The manufacturing of components for home appliances such as washing machines, refrigerators, and air conditioners, as well as sanitary ware products like faucets and showerheads, requires high-precision machining. The ZD - C36 can efficiently produce these parts with excellent surface finishes, contributing to the overall quality and aesthetics of the final products.
3.4 Medical Devices
- In the medical field, the production of surgical instruments, implants, and diagnostic equipment demands the highest levels of precision and quality. The ZD - C36's advanced features and reliable performance make it a suitable option for machining critical medical components, ensuring patient safety and the effectiveness of medical procedures.
4. Advantages
4.1 Enhanced Productivity
- The combination of high-speed machining, automated material handling, and real-time inspection capabilities allows for continuous and efficient production. The ability to quickly switch between different workpiece geometries and batch sizes further maximizes productivity, reducing production cycle times and increasing overall output.
4.2 Uncompromised Quality
- With its precise machining capabilities and built-in quality control systems, the ZD - C36 ensures that each machined part meets or exceeds the required quality standards. This not only reduces the need for rework and scrap but also enhances the reputation of manufacturers who rely on this machine for their production processes.
4.3 Cost-Effectiveness
- By minimizing human error, reducing material waste, and increasing production efficiency, the ZD - C36 offers significant cost savings in the long run. The initial investment in this advanced machine tool is quickly offset by the improved productivity and quality it brings to the manufacturing process.
4.4 Ease of Use and Integration
- The machine is designed with user-friendliness in mind. The Mitsubishi control system provides intuitive programming and operation interfaces, allowing operators to quickly learn and master the machine's functions. Additionally, the lathe can be easily integrated into existing production lines, thanks to its modular design and compatibility with various automation peripherals.
Product Description
Detailed Photos
Product Parameters
Certifications
Packaging & Shipping
Installation Instructions
In conclusion, the ZD - C36 Automated CNC Lathe from ZHIDECNC represents a significant leap forward in precision machining technology. Its combination of advanced features, reliable performance, and wide-ranging applications makes it an invaluable asset for manufacturers seeking to stay competitive in today's dynamic industrial landscape. Whether it's for high-volume production runs or the machining of complex, precision components, the ZD - C36 is the go-to solution for achieving excellence in machining operations.
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