Machining Center ZD - V1160 Recommendation
Dear Valued Customer,
I'm Kin from Dalian Zhide Numerical Control Technology Co., Ltd. We are a distinguished enterprise in the CNC machine tool industry, passionately dedicated to delivering products and services of unparalleled quality. Today, I am privileged to present to you our remarkable product - the ZD - V1160 Machining Center.
1. Introduction of Dalian Zhide Numerical Control Technology Co., Ltd.
Founded in 2011, our esteemed company has passionately devoted itself to the research, development, production, sales, and after-sales service of CNC machine tools. Boasting a highly skilled R&D team, cutting-edge production facilities, and a rigorous quality control system, we have proudly acquired numerous certifications, including the prestigious ISO9001 international quality system certification and EU CE certification. Our products, revered in both domestic and international markets, empower countless customers to enhance their production efficiency and product quality significantly.
2. Overall Features of ZD - V1160 Machining Center
The ZD - V1160 is an exceptional high-performance machining center, meticulously engineered to cater to the multifaceted demands of contemporary manufacturing. With its outstanding stability, unparalleled precision, and formidable processing capabilities, it is the superior choice for numerous industries, encompassing automotive, aerospace, precision machinery, and mold manufacturing.
3. Structural Design
3.1 High - Strength Casting
Crafted from robust Meehanite cast iron, the primary components of the ZD - V1160, including the bed, column, and saddle, undergo meticulous annealing treatment to alleviate internal stress. This endows them with exceptional vibration damping and enduring stability, which significantly mitigates the impact of cutting forces on machining precision, ensuring unwavering stability during high-speed, heavy-load operations.
3.2 Rigid Structure
The machine incorporates a sophisticated box-type structural design, bestowing it with superior rigidity and strength. Its wide-span guide rails and large-diameter ball screws facilitate smooth axis movement and precise positioning. The symmetrically arranged support structure further fortifies the machine's overall stability, allowing it to endure substantial cutting forces without succumbing to deformation.
4. Technical Specifications
4.1 Worktable
- Size: The expansive worktable of the ZD - V1160, measuring 1200×600mm, offers a generous working area tailored for machining diverse workpiece sizes.
- Load Capacity: Capable of bearing an impressive load of up to 1000kg, it is ideally suited for the processing of both large and heavy-duty workpieces.
- T - Slots: Equipped with T-slots of specific number, width, and pitch (refer to the detailed product manual for specifics), the worktable facilitates the secure fixation of workpieces and fixtures, ensuring steadfast clamping throughout the machining process.
4.2 Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: The X-axis boasts a travel of 1100mm, allowing extensive horizontal movement, ideal for accommodating the processing demands of elongated workpieces.
- Y - Axis Travel: With a Y-axis travel of 610mm, it provides ample room for the front-to-back machining of workpieces.
- Z - Axis Travel: The Z-axis travel extends to 610mm, meeting the diverse height requirements of various workpieces.
- Fast - Moving Speed: The X, Y, and Z axes feature a rapid moving speed of 36m/min, drastically reducing non-cutting time and enhancing overall production efficiency.
- Positioning Accuracy: The positioning accuracy of each axis is 0.004/300mm, and the repeat positioning accuracy is ±0.002/300mm. This exceptional precision guarantees that every workpiece meets stringent machining standards, ensuring reliability and excellence in every cut.
4.3 Spindle
- Spindle Taper: Featuring a BT40/BT50 taper adaptable to specific needs, the spindle delivers robust clamping force, maintaining tool stability even at high rotational speeds, enhancing machining performance and precision.
- Spindle Speed: The spindle speed ranges from 8000 to 10000 rpm, offered in both belt and direct-drive options. This flexibility accommodates diverse machining tasks and materials. Choose higher speeds for a perfect aluminum finish or slower speeds for robust alloy steel work, ensuring optimal tool strength and quality.
- Spindle Power: Boasting a spindle motor power of 15/18.5KW, this machine delivers ample energy for rapid and demanding cutting tasks. Capable of processing a wide array of materials, from steel and cast iron to aluminum alloys and non-metallics, it's engineered for versatility and efficiency.
4.4 Tool System
- Tool Magazine Capacity: The ZD - V1160 comes equipped with a capacious tool magazine (refer to the product manual for specific details), enabling storage of multiple tools. This facilitates automatic tool changes, significantly reducing downtime and boosting production efficiency seamlessly.
- Tool Change Time: The tool change time is remarkably brief (consult the product manual for precise timing), ensuring a fluid transition between machining processes and effectively minimizing operational delays.
5. Machining Capabilities
5.1 Milling
The ZD - V1160 excels in milling operations, whether face, end, or contour milling. With its high-speed spindle and precise axis control, it processes complex shapes with impeccable surface smoothness and dimensional precision. For instance, in mold cavity milling, it controls the form and size with accuracy, ensuring top-tier mold quality.
5.2 Drilling
During drilling tasks, the machine ensures unparalleled hole perpendicularity and precision. Its high-torque spindle swiftly drives drills through varied materials, while precise axis positioning guarantees adherence to design specifications, vital for multi-hole components like engine blocks.
5.3 Tapping
The ZD - V1160 demonstrates tapping prowess with high-speed accuracy, assuring thread integrity and pitch precision. From small to large diameter threads, it performs tapping processes with stable efficiency and reliability.
6. Control System
Equipped with an advanced control system (such as Mitsubishi/Fanuc, selectable based on preference), the ZD - V1160 offers a user-friendly interface, intuitive programming, and rapid processing. This system enables full automation, real-time machine status monitoring, and includes error diagnostics and alerts, simplifying operator engagement and maintenance.
7. Optional Accessories
To precisely tailor to your processing requirements, the ZD - V1160 offers a suite of optional accessories, including:
- Fourth - Axis Rotary Table: Unlock the full potential of your machining capabilities with this extraordinary accessory! It significantly broadens the machine's machining range, making it a master at handling intricate curved surfaces and components requiring multi-face processing. Marvel at its prowess when tackling complex impellers, as the fourth-axis rotary table harmoniously collaborates with the X, Y, and Z axes to flawlessly execute the machining of elaborate blade surfaces.
- Cooling and Lubrication Systems: Choose from an array of advanced cooling and lubrication systems specifically designed to maintain optimal machine performance during machining operations. The high-pressure cooling system not only cools the tool and workpiece with precision but also enhances the surface quality of workpieces while prolonging the tool's lifespan. Meanwhile, the automatic lubrication system ensures the seamless movement of each component, minimizing wear and operational costs.
- Tool Monitoring System: Embrace the future of machining with our real-time tool monitoring system, meticulously engineered to detect tool wear and breakage instantly. Upon identifying a tool malfunction, it promptly issues an alarm, empowering operators to replace tools swiftly, thereby averting processing errors and eliminating waste of valuable workpieces.
8. After-Sales Service
Recognizing the pivotal role of after-sales service in your production success, we proudly offer an all-encompassing after-sales service system crafted to exceed expectations:
- Installation and Commissioning: Our elite technical team is poised to deliver on-site installation and commissioning services, ensuring your machine is operational and integrated into your workflow with minimal delay.
- Training: Empower your team with our comprehensive training programs designed for operators and maintenance staff. We focus on equipping your personnel with the essential skills needed for efficient machine operation and maintenance.
- Warranty: Enjoy peace of mind with the ZD-V1160, which comes with a robust [X]-month warranty period. Within this period, any quality-related issues will be resolved with free repairs or component replacements.
- Technical Support: Our dedicated technical support team stands ready 24/7 to assist with any inquiries or challenges. We also extend our support virtually through the internet, ensuring prompt resolutions to your technical needs.
9. Conclusion
The ZD-V1160 machining center epitomizes excellence in performance and reliability. Its superior structural design, unmatched precision, and comprehensive after-sales support make it the quintessential choice to elevate your manufacturing endeavors.
To tailor the perfect machining solution for you, please share the engineering drawings of the parts you intend to manufacture. This will enable us to thoroughly assess your unique requirements and propose the most fitting configuration and accessories for the ZD-V1160.
Should you have any inquiries or need additional information, do not hesitate to reach out to me:
Contact Number: +86 19818983582
We eagerly anticipate partnering with you to drive unparalleled success in your business endeavors.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
Audited Supplier 
){kind=link}