ZD - C36 Automated CNC Lathe: Revolutionizing Precision Machining
In the dynamic landscape of contemporary manufacturing, the ZD - C36 Automated CNC Lathe by ZHIDECNC stands as a transformative force, setting unprecedented standards in precision, automation, and unparalleled performance. This state-of-the-art machine tool is meticulously engineered to cater to the multifaceted and rigorous demands of industries necessitating top-tier machining, delivering superior quality with unmatched efficiency.
1. Key Features
1.1 Exceptional Precision
- Boasting a high-rigidity, low-center-of-gravity bed, integrally cast for enhanced stability, the lathe ensures flawless machining. With a spindle end/radial runout of a mere 0.002mm and positioning accuracy at 0.003mm, this exceptional precision assures each machined part adheres to the highest quality standards, ideal for applications where precision is paramount.
1.2 Advanced Automation
- Featuring a cutting-edge material handling system, the ZD - C36 seamlessly integrates with loading and unloading robots, allowing effortless processing of diverse workpieces. It can be configured with an optional fully automated production line, supporting up to 10 machines, further complemented by an automatic chip conveyor and adaptable material storage bins, optimizing automation to minimize human intervention while maximizing productivity.
1.3 High-Quality Components
- Incorporating premium imported pneumatic components and a Mitsubishi control system, the machine ensures smooth, precise movements, thanks to the TK wire cup guide rail and imported servo turret. An online inspection device provides real-time monitoring, preventing batch defects and allowing for immediate corrective measures, thereby ensuring consistent, superior quality output.
1.4 Flexible Configuration
- The ZD - C36's adaptability allows pairing with an automatic bar feeder, enhancing material handling. Optional features like online measurement, tool breakage detection, and automatic flipping mechanisms can be added to meet unique production needs, making the lathe versatile for a wide array of machining applications.
2. Technical Specifications
2.1 Machining Capacity
- Engineered to accommodate a maximum bar stock diameter of 34mm, the lathe excels in automatic loading and unloading operations, with a maximum machining diameter of 200mm (85mm with automation) and a machining length of 120mm (70mm with automation), offering versatility in machining tasks.
2.2 Spindle Specifications
- Powerful and efficient, the spindle motor delivers 3.7/5.5KW, with a rotational speed spectrum from 60 to 6000 RPM. Designed for high torque and smooth operation, the spindle ensures efficient material removal, optimizing machining performance.
2.3 Axis Movements
- With X-axis and Z-axis travel distances of 145mm each, the ZD - C36 lathe ensures precision and repeatability, equipped with 3210 size ball screws and a tool height of 20mm. Its robust bed structure is optimized for maximum rigidity and stability, crucial for precision machining.
2.4 Machine Dimensions and Weight
- Compact yet robust, the machine measures 1600 x 1700mm, with a height of 2300mm, and weighs around 2400kg, making it a formidable solution for various machining environments, where space and efficiency are critical.
2.5 Standard and Optional Attachments
- Standard attachments include a hydraulic chuck, rotary cylinder, 8-station turret, dual tool holders, eight pressure blocks, a cooling system with an integrated water tank, a full protective enclosure, an automatic lubrication system, a material handling robot with a conveyor belt, a high-pressure pump, and an oil mist collection system. Enhance functionality further with optional attachments such as an automatic bar feeder, chip conveyor, online inspection equipment, tool breakage detection, and automatic flipping mechanisms, tailoring the machine to specific operational needs.
3. Applications
The ZD - C36 Automated CNC Lathe is a versatile powerhouse utilized across a wide array of industries. Its applications extend beyond limits, serving sectors including, but not limited to:
3.1 Automotive and Motorcycle Components
- Within the automotive and motorcycle manufacturing realms, the precision machining of engine parts, transmission systems, and chassis components is paramount. The ZD - C36 shines with its remarkable ability to handle intricate geometries while maintaining stringent tolerances, making it the ultimate choice for crafting high-quality components that fulfill the rigorous performance and safety criteria essential in these dynamic industries.
3.2 Pneumatic and Hydraulic Systems
- When it comes to producing pneumatic and hydraulic cylinders, valves, and fittings, the lathe's unparalleled precision and automation prowess ensure consistent quality and impeccable dimensional accuracy. This is vital for the optimal operation of systems extensively deployed in industrial machinery, automation equipment, and the transportation sector.
3.3 Home Appliances and Sanitary Ware
- Manufacturing components for home appliances such as washing machines, refrigerators, and air conditioners, alongside sanitary ware items like faucets and showerheads, demands high-precision machining. The ZD - C36 excels in efficiently producing these parts with outstanding surface finishes, enhancing the quality and visual appeal of the final products.
3.4 Medical Devices
- In the medical domain, the creation of surgical instruments, implants, and diagnostic equipment requires unparalleled precision and quality. The ZD - C36, with its state-of-the-art features and dependable performance, is the perfect ally for machining vital medical components, ensuring patient safety and the efficacy of medical treatments.
4. Advantages
4.1 Enhanced Productivity
- By merging high-speed machining, automated material handling, and real-time inspection capabilities, the ZD - C36 facilitates relentless and efficient production. Its aptitude for swiftly transitioning between various workpiece geometries and batch sizes significantly amplifies productivity, slashing production cycle times and boosting overall yield.
4.2 Uncompromised Quality
- Possessing exceptional machining precision and integrated quality control systems, the ZD - C36 guarantees that every machined piece not only meets but often surpasses the prescribed quality benchmarks. This diminishes the necessity for rework and waste, while enhancing the prestige of manufacturers relying on this exceptional machine for their production endeavors.
4.3 Cost-Effectiveness
- By slashing human error, curbing material waste, and elevating production efficiency, the ZD - C36 substantially trims costs over time. The initial investment in this cutting-edge machine is rapidly recouped through the uptick in productivity and premium quality it imbues into the manufacturing process.
4.4 Ease of Use and Integration
- Crafted with operator convenience at its core, the machine features a Mitsubishi control system that offers intuitive programming and operational interfaces, enabling swift mastery of its functionalities. Moreover, the lathe's modular design and compatibility with diverse automation peripherals ensure seamless integration into existing production lines.
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In conclusion, the remarkable ZD - C36 Automated CNC Lathe from ZHIDECNC epitomizes a groundbreaking advancement in precision machining technology. Boasting an exceptional blend of state-of-the-art features and unwavering reliability, this lathe shines as an indispensable tool for manufacturers determined to excel in the ever-evolving industrial arena. Its versatile capabilities serve as a boon for both high-volume production endeavors and the meticulous crafting of intricate, precision components. The ZD - C36 truly stands as the definitive choice for those aspiring to elevate their machining operations to unparalleled heights of excellence.
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