Discover the epitome of precision machining with Zhide CNC's ZD - V855 Vertical Machining Center, where unmatched accuracy meets unrivaled performance.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. stands as a renowned specialist in CNC machine tools, seamlessly integrating R & D, production, sales, and service. Since our founding in 2011, we have embodied a philosophy of 'striving for excellence and pursuing superiority,' with an unwavering vision to become a dominant force in the machine tool industry.
Our formidable R & D capabilities drive relentless innovation and the introduction of pioneering CNC machine tools. Crafted with meticulous precision, we provide a comprehensive service framework that offers customers holistic solutions. We proudly possess numerous national patent technology certifications, ISO9001 international quality system certification, and EU CE qualification, underscoring our products' adherence to global standards and reliability.
Our company features three strategic centers: the Machine Tool Application Center, which leads in new product development and process enhancement for mass production; the Machine Tool Manufacturing Center, specializing in designing and manufacturing bespoke machine tools to meet customer needs; and the Machine Tool Marketing and Service Center, focused on enhancing customer experience, providing expert training, and ensuring rapid supply of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center boasts a high-rigidity, high-speed imported spindle. The primary castings, meticulously crafted from high-strength, high-toughness Meehanite cast iron, undergo a precise annealing process to relieve stress, ensuring long-term resistance to deformation and providing a stable foundation for precision machining.
The ultra-wide, steel-shaped base features a symmetrical support design that dissipates cutting stress, enhancing the machine's operational stability. With imported super-load roller linear guides, the center offers remarkable rigidity, accuracy, and robust capabilities for heavy-cutting operations.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 is a paragon of adaptability, serving diverse industries like automotive parts production, precision machinery processing, and aerospace component manufacturing. It excels in complex machining tasks such as milling, drilling, boring, and tapping, delivering exceptional precision and efficiency. Whether managing small-batch precision parts or large-scale mass-production components, the ZD - V855 is expertly equipped to fulfill all your demands.
2.4 Unmatched After-sales Service
At Zhide CNC, we uphold a commitment to providing exceptional after-sales service, ensuring our esteemed customers experience seamless support. Our highly trained and professional technical team is available around the clock, ready to offer immediate assistance whenever required. In case of any machine tool issues, our experts respond promptly and resolve them efficiently. We also provide routine maintenance services for our valued ZD-V855, fostering long-term stability and reliability. This dedication helps you minimize downtime and significantly enhance production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD - V855 vertical machining center stands as a paragon of modern engineering, offering unparalleled compatibility with a vast array of sophisticated accessories and systems that greatly enhance its functionality and versatility. Equipped with a highly efficient automatic tool changer (ATC), it enables rapid and precise tool swaps, thereby significantly reducing machining times, even for the most intricate operations that require an extensive range of tools. The ATC's ample tool capacity allows for a diverse selection of tools to be employed within a single machining cycle, providing unmatched operational adaptability, ensuring that your production processes are seamless and efficient.
Moreover, this machine effortlessly integrates with Zhide CNC's state-of-the-art MES digital production system, redefining the landscape of manufacturing efficiency. This groundbreaking system provides myriad advantages, minimizing operator workload and lowering the threshold for operational expertise. It features an in-machine probe for automatic measurement, guaranteeing unwavering product quality. The MES system enables dynamic adjustments to machining sequences, adeptly manages urgent task insertions, and offers real-time insights into equipment status. Additionally, it supports a flexible processing mode for mixed-line production of multiple products, facilitating simultaneous off-line clamping and in-machine cutting, thus optimizing equipment utilization to its peak potential.
2.6 Precision - Oriented Design Features
The ZD - V855 is masterfully crafted with precision-oriented design features that ensure impeccable machining accuracy. It boasts a high-precision spindle coupled with an advanced drive system, delivering precise positioning and smooth rotation. The X, Y, and Z axes are outfitted with superior ball screws and linear guides, which are pre-stretched to curtail backlash and enhance repeat positioning accuracy. This meticulous design ensures the consistent production of parts with tight tolerances, meeting the most rigorous quality standards in the industry.
Our expertly designed cooling and lubrication systems are pivotal in sustaining machining precision. The cooling system efficiently dissipates the heat generated during operations, mitigating thermal deformation and maintaining the accuracy of workpieces. Simultaneously, the lubrication system ensures seamless axis movements by minimizing friction and wear, thus bolstering the machine's long-term precision and reliability.
2.7 Cost - effectiveness and Return on Investment
Opting for the ZD - V855 vertical machining center is an astute investment, offering exceptional cost-effectiveness. Its outstanding performance capabilities not only boost production efficiency but also cut costs per unit, enhancing overall productivity. With a robust design and minimal maintenance requirements, you can markedly lessen downtime and repair expenses over its lifetime, thereby optimizing your return on investment.
The ZD - V855 excels in managing complex machining tasks internally, reducing the need for outsourcing, thereby saving time and resources. This strategic investment not only fulfills your current machining demands but also positions you competitively on the global stage, empowering you to craft superior-quality products with enhanced efficiency.
2.8 Customization Options Tailored to Your Needs
Understanding that each manufacturing operation has unique requirements, we offer a wide range of customization options for the ZD - V855 vertical machining center. Whether optimizing the machine for specific workpiece types, integrating it seamlessly into existing production lines, or enhancing its capabilities for particular industry applications, our team of experts is committed to helping you achieve your distinct objectives.
Our customization solutions include adjusting spindle speed and torque to accommodate the materials and machining processes you frequently encounter. For operations involving hard metals that require powerful cutting, we tailor the spindle to deliver the necessary force while maintaining precision. Additionally, we offer tooling customizations, such as installing specialized tool holders or expanding the tool magazine capacity to meet your exclusive machining needs.
We also specialize in automation customizations. If you aim to boost productivity through enhanced automation, we provide solutions such as robotic loading and unloading systems, conveyor belts, and other automated material-handling equipment. These innovations not only reduce manual labor but also enhance the consistency and efficiency of your production processes, ensuring operational excellence.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is meticulously engineered with user-friendliness at its heart. Its control panel is not only highly intuitive but also remarkably straightforward to navigate, even for less experienced operators. Featuring a large, high-resolution display, it provides crystal-clear insights into the machining process, including real-time status updates, precise tool paths, and critical error messages, ensuring that operators are always informed and in control.
To empower you and your team to fully unleash the unparalleled potential of the ZD - V855, we offer an extensive suite of training support services. Our comprehensive programs cover the spectrum from foundational setup to sophisticated programming and cutting-edge machining techniques. You have the flexibility to choose between immersive on-site training at your facility or engaging online sessions, perfectly tailored to your preference. Our expert trainers, with an abundance of industry knowledge, stand ready to address any questions or concerns, ensuring that your operators become proficient and confident in leveraging the machine's capabilities.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center is heralded for its outstanding legacy of excellence in the industry. Cherished by countless manufacturing firms worldwide, across a diverse range of sectors, it has revolutionized production paradigms. Our clients have unanimously reported significant enhancements in production efficiency, superior product quality, and strengthened competitiveness as a direct result of integrating the ZD - V855 into their operations.
Here are some testimonials from our satisfied customers:
- "Since integrating the ZD - V855, our machining precision has reached unprecedented levels. We now achieve part tolerances that were once beyond our grasp, opening new business opportunities for us." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is an exceptional workhorse, consistently delivering smooth and dependable performance. The after-sales support from Zhide CNC is outstanding. Their swift response and effective resolutions are invaluable whenever we encounter any issues." - [Customer Name 2], Automotive Parts Manufacturer.
These glowing testimonials affirm the unmatched quality and performance of the ZD - V855. We are confident that you, too, will experience similar benefits when you choose our machine.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
Perfectly aligned with the Industry 4.0 revolution, the ZD - V855 vertical machining center is purposefully crafted for seamless integration into smart manufacturing ecosystems. Equipped with state-of-the-art connectivity features, it communicates effortlessly with other machines, sensors, and enterprise systems. This facilitates real-time data collection and analysis, providing you with invaluable insights into your production processes.
For example, the machine can be synchronized with production planning software to ensure harmony between machining operations and overall production schedules. This enhances resource allocation efficiency and minimizes idle time. By remotely monitoring key performance indicators like spindle utilization, cycle times, and tool wear via a secure web-based interface, you can pinpoint areas for improvement and enable predictive maintenance, thereby reducing unexpected breakdowns and costly downtime.
Moreover, the ZD - V855 seamlessly integrates into networks of interconnected machines, fostering a truly smart factory environment. In such a setup, machines collaborate and share information to achieve unified production objectives. For instance, if a machine detects a tool shortage, it can automatically request a replacement from a centralized tool storage system, ensuring seamless operations.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, we are steadfast in our commitment to sustainability, and the ZD - V855 is a testament to our eco-friendly philosophy. Designed to minimize energy consumption while maintaining peak performance, its efficient spindle drive system and advanced power management features substantially reduce electricity usage, lowering operational costs and diminishing your carbon footprint.
Our cooling and lubrication systems are thoughtfully engineered with environmental responsibility in mind. We use biodegradable coolants and lubricants that are gentle on the environment. Additionally, the machine's design supports easy recycling of components at the end of its lifecycle, reducing waste and promoting a circular economy.
2.13 Future-Proofing Your Manufacturing Operations
By choosing to invest in the ZD - V855, you are not only addressing your present manufacturing needs but also safeguarding the future of your operations. In a world of relentless technological advancements and increasingly complex manufacturing demands, the ZD - V855 stands ready to adapt with ease. It can be seamlessly upgraded with the latest software and hardware innovations, ensuring that your production capabilities remain at the forefront of the industry.
Our dedicated R & D team is tirelessly focused on enhancing the machine's performance and capabilities. We provide regular software updates that not only introduce exciting new features but also significantly boost performance. Envision future updates that could integrate advanced machining algorithms for superior precision or streamline compatibility with the latest emerging manufacturing technologies.
Additionally, the ZD - V855's modular design empowers effortless hardware enhancements. Whether you aim to upgrade the spindle for increased speeds, incorporate extra axes for more sophisticated machining, or replace components with state-of-the-art versions, this machine adapts flawlessly to keep you at the forefront of the industry.
We are confident that the ZD - V855 vertical machining center presents a holistic solution for contemporary manufacturing challenges. Its sophisticated blend of high-end features, versatile customization options, and unwavering commitment to quality and sustainability makes it the quintessential choice for manufacturers intent on elevating their operations. We eagerly anticipate partnering with you on your journey to achieving your manufacturing aspirations. Should you have any further inquiries or wish to explore your specific needs, please feel free to contact us at any time.
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