Product Introduction Manual of ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
Introducing the ZD - G500 dual-spindle vertical machining center, an epitome of high-performance processing brilliance, painstakingly developed by Dalian ZHIDECNC Technology Co., Ltd. This machine tool embodies cutting-edge design principles and avant-garde manufacturing techniques, delivering unparalleled precision, robustness, and efficiency. It is adept at facilitating the mass production of intricate components, making it indispensable in sectors such as automotive parts, construction machinery, aerospace, electronics, as well as pneumatic and hydraulic industries.
II. Product Features
(I) Efficient Processing
- Dual - Spindle Design
- This innovative machine features twin high-speed spindles, capable of concurrently processing two identical parts, thereby revolutionizing processing efficiency. It dramatically compresses the production cycle, catering to the demands of large-scale manufacturing with ease and precision.
- Fast Tool Change System
- The state-of-the-art dual-servo tool arm-type tool magazine boasts swift and seamless tool-changing capabilities. With a capacity of 24 * 2 (dual-gripper tool magazine), it accommodates maximum tool diameters of 80mm (full tool) and 160mm (adjacent tool), supports a hefty load of up to 8kg per tool, and completes tool changes in a mere 1.6 seconds. This system optimizes tool replacement efficiency and minimizes auxiliary processing durations.
(II) High - Precision Processing
- Advanced Transmission System
- Equipped with linear guides on the X/Y/Z1/Z2 axes, this system achieves formidable rapid traverse speeds of up to 48m/min. It ensures precision with a positioning accuracy of 0.005mm and a repeat positioning accuracy of 0.003mm, guaranteeing meticulous positioning and motion control during processing.
- High - Precision Spindle
- Both spindles, 1 and 2, operate seamlessly up to 8000rpm (belt) / 12000rpm (direct drive), thanks to the dual-mode flexibility, be it belt or direct drive. The BT40 spindle taper offers unrivaled high-speed, high-precision cutting performance throughout the processing tasks.
- Stable Structural Design
- Crafted from superior materials, the machine's judicious structural design enhances rigidity and stability, significantly reducing vibration and deformation issues during processing. This ensures consistent processing accuracy and reliable machine performance.
(III) Flexibility and Versatility
- Multi - Axis Linkage Machining
- Empowered by a Mitsubishi customized system, the machine facilitates dual 2-axis bidirectional machining. With optional features like a fourth-axis rotary table and brake tailstock, it accomplishes multi-axis linkage machining of complex components, adeptly fulfilling diverse and intricate processing mandates.
- Center Water - Out and High - Pressure System
- The pioneering center water-out and high-pressure system, embedded within the four-axis lead screw, ensures effective cooling of tools and workpieces during processing. It safeguards processing accuracy, expedites chip removal, and remarkably enhances machining surface finish.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T - slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load - Bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: A versatile range of 90 - 630mm ensures adaptability to diverse machining tasks, enabling precision and flexibility.
- Relative Distance between Dual Spindles: With a robust span of 500mm, this feature supports simultaneous dual-spindle operations, enhancing productivity.
(III) Spindle
- Spindle Speed (Belt/Direct Drive): Achieve peak performance with 8000rpm (belt) and accelerate to 12000rpm (direct drive) for high-efficiency operations.
- Spindle Taper: BT40 - Industry-standard for reliable and secure tool holding, ensuring accuracy in every operation.
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: Reach unmatched speeds of 48m/min, effortlessly maintaining swift and seamless transitions.
- Positioning Accuracy: An extraordinary precision of 0.005mm, guaranteeing exactness for intricate designs.
- Repeat Positioning Accuracy: Delivers enhanced reliability with a repeat positioning accuracy of 0.003mm, ensuring consistent precision.
- Cutting Feed: Variable range of 0 - 10000mm/min for tailored cutting speeds, maximizing efficiency.
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: Equip your machine with an ample 24 * 2 (dual-gripper tool magazine) for continuous operation without frequent interruptions.
- Maximum Tool Diameter (Full Tool): A robust 80mm diameter allows for diverse tooling options, accommodating a wide variety of tasks.
- Maximum Tool Diameter (Adjacent Tool): 160mm width capacity heightens versatility, ensuring seamless tool transitions in every operation.
- Maximum Tool Weight: Capable of supporting tools up to 8kg, allowing for heavy-duty applications and robust machining.
- Tool Change Time: Swift switch-over at just 1.6 seconds guarantees minimal downtime and maximized productivity.
(VI) System Configuration
- System: Integrating the advanced Mitsubishi/New Generation system for enhanced operational efficiency and control.
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw - Powerful dual motors ensure superior performance and reliability in demanding tasks.
- X/Y/Z1/Z2 Three - axis Motor Power: With 2.0/2.0/3.0/3.0Kw, these motors provide the ideal balance of power and precision for versatile machining.
- Machine Weight: A substantial 6800kg, offering stability and robustness for heavy-duty operations.
- Machine Size: Compact dimensions of 2800 * 2800 * 2650mm, allowing for efficient space utilization in your facility.
IV. Application Industries
- Automotive Parts Manufacturing: Suitable for high-precision processing of automotive engine, transmission, and other components, enhancing efficiency and quality.
- Construction Machinery Industry: Process a variety of structural components with precision, ensuring they meet stringent accuracy and strength standards.
- Aerospace Field: Manufacture intricate parts such as aero-engine blades to meet high-performance aerospace requirements.
- Electronics Industry: Ideal for producing housings and heat sinks, achieving superior precision and efficiency.
- Pneumatic and Hydraulic Industry: Manufacture components like valves and pump bodies with exceptional accuracy and sealing performance.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. stands as a premier establishment in the CNC machine tool industry, seamlessly integrating research and development, production, sales, and exceptional service. With an unwavering commitment to excellence and perfection, we boast outstanding R&D capabilities, sophisticated manufacturing techniques, and a robust service framework. Proudly, we have secured numerous national patent technology certifications and the prestigious ISO9001 international quality system certification, along with the EU CE qualification certification. By engaging in collaborative technical research with esteemed foreign machine tool manufacturers and fostering partnerships with prominent universities, our company harmoniously combines production, education, and research to push the boundaries of innovation.We are dedicated to delivering intelligent, unmanned technical solutions for CNC precision machine tools, offering superior machine tool products that are crafted to generate unparalleled value for our users.
Contact Information: Connect with us via Tel/WeChat
Opt for the ZD - G500 dual - spindle vertical machining center and unlock a world of high-performance, precision, and dependable processing equipment, all while experiencing the comprehensive and high-quality service offered by ZHIDECNC. We warmly invite inquiries and purchases from our esteemed international clientele!
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