Product ZD-G500: Attributes and Detailed Descriptions
Product Description
Detailed Photos
- Dual-Spindle and Dual-Channel Machining Center
- Introducing an engineering marvel, the advanced machining center crafted with precision dual spindles and dual channels. With the capability to elegantly handle two workpieces simultaneously, this innovative feature catapults production efficiency to new heights, making it the perfect partner for high-volume manufacturing demands. The harmonious synchronization of the spindles ensures seamless operations, slashing production time and amplifying output efficiency.
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| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
- Worktable
- Size: 1000×460mm
- T-slot (number × width × spacing): 3×18×140mm
- Maximum load-bearing capacity: 600 Kg
- Spindle
- Spindle 1:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Spindle 2:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Travel
- X/Y/Z1/Z2-axis stroke: 800/500/540/540mm
- Distance from spindle center to column: 635mm
- Distance from spindle end face to worktable: 90 - 630mm
- Dual-spindle distance: 500mm
- Relative distance between dual-spindles: 90 - 530mm
- Speed
- X/Y/Z1/Z2-axis rapid movement: 48 m/min
- Precision
- Positioning accuracy: ±0.005mm
- Repeat positioning accuracy: ±0.003mm
- Feed
- Cutting feed: 0 - 10000 mm/min
- Guide rail type: Linear guide rail
- Automatic Tool Changer (ATC)
- Tool magazine capacity: 24×2 (dual manipulator magazine)
- Maximum tool diameter (full-load): Φ80mm
- Maximum tool diameter (adjacent): Φ160mm
- Maximum tool weight: 8 Kg
- Tool change time: 1.6 s
- System
- System configuration: Mitsubishi/New-generation
- Motor Power
- Spindle motor power: 11 Kw × 2
- X/Y/Z1/Z2 Three-Axis Motor Power: 2.0/2.0/3.0/3.0 Kw
- Machine Tool
- Weight: 6800 Kg
- Size: 2800×2800×2650mm
- High-Speed and Stable Dual-Servo Tool Arm Magazine
- Boasting a dual-servo tool arm magazine, this machine ensures swift and dependable tool changes, minimizing downtime and bolstering continuous machining. With a capacious 24×2 dual manipulator magazine, operators enjoy quick access to a wide array of tools, fostering unparalleled flexibility and heightened productivity across diverse machining operations.
- Precision-Engineered with Customized Mitsubishi System
- The ZD-G500 showcases a meticulously customized Mitsubishi system, empowering dual 2-axis bidirectional processing. Renowned for precision motion control, this system guarantees the meticulous machining of intricate components. Coupled with an intuitive programming interface, it offers user-friendly operation for seamless task execution. Its advanced diagnostics further reduce maintenance needs, ensuring consistent uptime and reliability.
- Optional Four-Axis Rotary Table and Brake Tailstock for Enhanced Versatility
- Expand your machine's capabilities with an optional four-axis rotary table and brake tailstock. These enhancements enable multi-angle machining for complex geometries with unmatched precision. The brake tailstock offers stable support, particularly beneficial for long or slender pieces. Essential for aerospace and automotive sectors, this setup meets the demand for high-precision, intricate components with ease.
- Advanced Four-Axis Lead Screw with Central Water Outlet and High-Pressure System
- Integrated with a central water outlet and high-pressure system, the four-axis lead screw revolutionizes machining. It efficiently cools tools and workpieces, averting thermal distortion and ensuring machining precision. The potent high-pressure water jet serves as a premium chip-flushing mechanism, maintaining cleanliness and preventing chip build-up. This innovation elevates surface quality, extends tool life, and minimizes breakage risks.
- Wide Range of Applications in Multiple Industries
- The adaptable ZD-G500 serves a spectrum of industries with precision. In the automotive realm, it expertly crafts engine, transmission, and chassis components. Aerospace demands are met with precision machining of turbine blades and structural parts. Electronics benefit from precise small part manufacturing. Moreover, it excels in construction machinery, pneumatic and hydraulic systems, and various manufacturing sectors, offering dependable, high-quality solutions.
Melding leading-edge technology with versatile configurations, the ZD-G500 dual-spindle vertical machining center is the quintessential choice for mass production. Its advanced features ensure unmatched productivity and quality, making it the go-to solution for manufacturers aiming to excel in today's fiercely competitive global landscape.
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