Product Description
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Product Introduction Manual for ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
The ZD - G500 Dual - Spindle Vertical Machining Center, a pinnacle of engineering by Dalian ZHIDECNC Technology Co., Ltd, embodies the ultimate in high-performance machine tool technology. With its advanced design ethos and state-of-the-art manufacturing processes, this center offers unparalleled precision, robust rigidity, and top-tier efficiency. It is expertly crafted for the mass production of intricate components, finding its indispensable role across diverse industries including automotive parts manufacturing, construction machinery, aerospace, electronics, and pneumatic and hydraulic systems.
II. Product Features
(I) Efficient Processing
- Dual-Spindle Design
- Equipped with dual high-speed spindles, this remarkable machining center facilitates simultaneous processing of two identical parts, dramatically elevating processing efficiency. This capability significantly shortens production cycles, effortlessly meeting the exacting demands of mass production.
- Fast Tool Change System
- Featuring a cutting-edge dual-servo arm-type tool magazine, this machine ensures exceptional tool change speed and stability. With a capacity of 24 * 2 tools (dual-gripper tool magazine), it accommodates a maximum tool diameter of 80mm (full tool), 160mm (adjacent tool), with a maximum weight of 8kg. Experience tool change times as swift as 1.6 seconds, ensuring minimal downtime and enhanced auxiliary processing time efficiency.
(II) High-Precision Processing
- Advanced Transmission System
- Employing state-of-the-art linear guides for the X/Y/Z1/Z2 axes, the machine achieves rapid traverse speeds of up to 48m/min. With a positioning accuracy of 0.005mm and a repeat positioning accuracy of 0.003mm, it guarantees precise positioning and flawless motion control during each phase of processing.
- High-Precision Spindle
- Spindle 1 and Spindle 2 are engineered for excellence, reaching speeds of 8000rpm (belt) and 12000rpm (direct drive), depending on the drive mode. Coupled with a BT40 spindle taper, they ensure swift, high-precision cutting throughout the machining process.
- Stable Structural Design
- Designed with an emphasis on excellence, the machine's structure utilizes premium materials, providing outstanding rigidity and stability. This minimizes vibrations and deformations during operations, thereby securing consistent accuracy and quality in production.
(III) Flexibility and Versatility
- Multi-axis Linkage Machining
- Integrated with a Mitsubishi customized system, the machine excels at dual 2-axis bidirectional machining. Optional fourth-axis rotary table and brake tailstock empower it to execute multi-axis linkage machining for complex components, addressing a wide range of processing needs.
- Center Water-out and High-Pressure System
- The four-axis lead screw features a center water-out and high-pressure system, effectively cooling both tool and workpiece during operations. This ensures stability in processing accuracy and facilitates efficient chip removal, thereby enhancing the quality of the machined surface.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T-slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load-bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: It can be used for high - precision processing of automotive engine, transmission and other parts, improving production efficiency and product quality.
- Construction Machinery Industry: Process various structural parts and components of construction machinery to ensure their accuracy and strength requirements.
- Aerospace Field: Manufacture precision parts such as aero - engine blades and aerospace structural parts to meet the high - performance requirements of the aerospace industry for parts.
- Electronics Industry: Process parts such as the housings and heat sinks of electronic equipment to achieve high - precision and high - efficiency production.
- Pneumatic and Hydraulic Industry: Produce pneumatic and hydraulic components such as valves and pump bodies to ensure the accuracy and sealing performance of the products.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. shines as a benchmark of excellence in the CNC machine tool industry, harmoniously integrating research & development, production, sales, and service into one seamless operation. With an unwavering dedication to perfection, Dalian ZHIDECNC showcases formidable R&D capabilities, masterful manufacturing expertise, and a robust service framework. Proudly, the company has secured numerous national patent certifications and the prestigious ISO9001 international quality certification, alongside the much-coveted EU CE qualification. By engaging in collaborative technical research with esteemed international machine tool manufacturers and forging strategic alliances with renowned universities, Dalian ZHIDECNC continues to redefine the frontiers of innovation.In our unwavering pursuit to transform the realm of CNC precision machine tools, Dalian ZHIDECNC is fervently dedicated to delivering pioneering intelligent and unmanned technical solutions. Our mission is to craft superior machine tool products engineered to offer unmatched quality and generate extraordinary value for our esteemed users.
Contact Information: For personalized assistance and inquiries, connect with us via Tel/WeChat, where our dedicated support awaits.
Choose the ZD-G500 dual-spindle vertical machining center and step into a world of high-performance, precision-engineered reliability and processing power. Discover the comprehensive, high-quality service that Dalian ZHIDECNC is celebrated for. We warmly welcome inquiries and purchases from our valued international clientele!
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