Machining Center ZD - V1160 Recommendation
Dear Valued Customer,
I'm Kin from Dalian Zhide Numerical Control Technology Co., Ltd. We are a professional CNC machine tool enterprise dedicated to providing high-quality products and services. Today, I'm honored to introduce our outstanding product - the ZD - V1160 Machining Center to you.
1. Introduction of Dalian Zhide Numerical Control Technology Co., Ltd.
Established in 2011, our company has been committed to the research, development, production, sales, and after-sales service of CNC machine tools. With our specialized R&D team, cutting-edge production equipment, and a stringent quality control system, we have received prestigious certifications including the ISO9001 International Quality System Certification and the EU CE Certification. Our products have gained widespread acclaim in both domestic and international markets, assisting numerous clients in boosting production efficiency and enhancing product quality.
2. Overall Features of ZD - V1160 Machining Center
The ZD - V1160 is a superior high-performance machining center designed to fulfill the varied demands of modern manufacturing. It seamlessly integrates remarkable stability, unmatched precision, and robust processing capabilities, making it an optimal choice for a diverse range of industries, such as automotive, aerospace, precision machinery, and mold manufacturing.
3. Structural Design
3.1 High-Strength Casting
The ZD - V1160's main components, including the bed, column, and saddle, are crafted from high-strength Meehanite cast iron. Post-annealing treatment ensures internal stress relief, resulting in outstanding vibration absorption and enduring stability. This effectively minimizes the impact of cutting force on machining accuracy, securing the machine's stability during high-speed and heavy-load operations.
3.2 Rigid Structure
The machine features a robust box-type structural design, offering exceptional rigidity and strength. The wide-span guide rails paired with large-diameter ball screws guarantee smooth axis movement and precise positioning. The symmetrically arranged support structure significantly bolsters the machine tool's overall stability, enabling it to endure large-scale cutting forces without incurring deformation.
4. Technical Specifications
4.1 Worktable
- Size: The worktable of the ZD - V1160 measures 1200×600mm, offering a generous working area for machining workpieces of various sizes.
- Load Capacity: Capable of bearing a maximum load of 1000kg, it is perfect for processing large and heavy-duty workpieces.
- T - Slots: The worktable is equipped with T-slots, with specific numbers, widths, and pitches detailed in the product manual. These slots facilitate the secure fixing of workpieces and fixtures, ensuring reliable clamping during the machining process.
4.2 Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: The X-axis travel extends to 1100mm, providing extensive horizontal movement to meet the processing requirements of long-sized workpieces.
- Y - Axis Travel: The Y-axis travel spans 610mm, offering ample space for front-to-back workpiece machining.
- Z - Axis Travel: The Z-axis travel covers 610mm, facilitating the machining of workpieces with varying heights.
- Fast - Moving Speed: The rapid movement speed of the X, Y, and Z axes is 36m/min, effectively reducing non-cutting times and enhancing production efficiency.
- Positioning Accuracy: Boasting an impressive positioning accuracy of 0.004/300mm across each axis and a repeat positioning accuracy of ±0.002/300mm, this machine is engineered for precision. Such exceptional accuracy ensures that every workpiece meets the most stringent machining standards, offering unparalleled reliability and quality in complex processing tasks.
4.3 Spindle
- Spindle Taper: The spindle is equipped with a BT40/BT50 taper, customizable to your specific requirements, providing robust clamping force to maintain tool stability during high-speed operations. This ensures that the tool remains securely in place, delivering consistent performance and precision.
- Spindle Speed: The spindle offers a versatile speed range of 8000/10000 rpm, adaptable through belt or direct-drive mechanisms to suit diverse machining needs and material types. For instance, selecting a higher speed enhances surface finish on aluminum alloys, while a lower speed optimizes the strength and quality of machining on tough alloy steels.
- Spindle Power: With a powerful motor output of 15/18.5KW, this spindle delivers ample power for both high-speed and heavy-duty cutting tasks. It excels in processing a wide array of materials, from resilient steels and cast iron to lightweight aluminum alloys and various non-metallic materials, ensuring efficient and precise machining.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 features a capacious tool magazine (refer to the product manual for specifics), accommodating multiple tools for seamless automatic changes during machining. This capability significantly cuts down tool change times, boosting production efficiency and reducing downtime.
- Tool Change Time: Experience minimal delays with the swift tool change time (refer to the product manual for specifics). This rapid transition between different processes ensures continuous production flow and minimizes any potential disruptions, enhancing overall productivity.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 is engineered for outstanding milling capabilities, whether face, end, or contour milling. It achieves high-precision machining with its rapid spindle speeds and precise axis control, expertly handling complex shapes to deliver smooth surfaces with exacting dimensional accuracy. This makes it ideal for tasks such as mold cavity milling where precision in shape and size is critical, ensuring mold quality.
5.2 Drilling
In the domain of drilling, this machine guarantees hole perpendicularity and accuracy, driven by a high-torque spindle that swiftly penetrates diverse materials. The precise axis positioning ensures that multiple-hole components, like engine blocks, meet exact design specifications, crucial for high-quality part production.
5.3 Tapping
Expert in tapping operations, the ZD-V1160 ensures high-speed, precise threading, maintaining impeccable thread quality and pitch accuracy. Whether dealing with small-diameter or large-diameter threads, the machine performs the tapping process with stable efficiency, ensuring every thread meets rigorous standards.
6. Control System
Outfitted with a state-of-the-art control system like Mitsubishi or Fanuc, the ZD-V1160 simplifies operation with its intuitive interface and user-friendly programming functions. It offers high-speed processing, automatic control, real-time monitoring, and advanced functions such as error diagnosis and alerts, making machine operation and maintenance straightforward and efficient.
7. Optional Accessories
To precisely tailor your machining operations, the ZD-V1160 provides a range of optional accessories designed to cater to your specific processing needs. This includes features like:
- Fourth-Axis Rotary Table: Elevate your machining capabilities with this versatile accessory designed to expand the machine's range, enabling the intricate machining of complex curved surfaces and multi-faceted parts. For instance, when crafting impellers, the fourth-axis rotary table seamlessly collaborates with the X, Y, and Z axes, achieving the precise machining of intricate blade surfaces.
- Cooling and Lubrication Systems: We provide a variety of state-of-the-art cooling and lubrication systems to ensure seamless machine performance during operations. Our high-pressure cooling system efficiently cools both the tool and workpiece, significantly enhancing surface quality and prolonging tool lifespan. Additionally, the automatic lubrication system guarantees smooth movement of all components, reducing wear, tear, and overall maintenance costs.
- Tool Monitoring System: Our advanced monitoring system meticulously tracks tool wear and breakage in real-time during operations. Upon detecting tool failure, it promptly alerts the operator, facilitating timely tool replacement and preventing processing inaccuracies and material wastage.
8. After-Sales Service
Recognizing the vital importance of comprehensive after-sales support, we have developed an extensive service system to ensure continuous production efficiency:
- Installation and Commissioning: Our expert technical team offers on-site installation and commissioning services, ensuring that your machine is operational and ready for seamless integration into your production line without delay.
- Training: Empower your team with our comprehensive training programs, tailored for operators and maintenance personnel to swiftly acquire essential machine operation and upkeep skills.
- Warranty: The ZD-V1160 is backed by an extensive [X]-month warranty. During this period, should any quality issues arise, we offer complimentary repairs or part replacements to ensure uninterrupted operations.
- Technical Support: Our dedicated technical support team is on standby 24/7, ready to address inquiries and resolve issues promptly. We also provide immediate remote support via the Internet, ensuring your questions are answered with speed and precision.
9. Conclusion
The ZD-V1160 machining center stands as a paragon of high-performance reliability. Its robust structural design, precise machining capabilities, and exemplary after-sales service render it an exceptional choice for fulfilling your manufacturing aspirations.
To provide you with an optimal machining solution, kindly share the engineering drawings of the parts you intend to process. This will enable us to analyze your unique requirements and recommend the most suitable configuration and accessories for the ZD-V1160.
For any inquiries or additional information, please don't hesitate to contact me:
Contact Number: +86 19818983582
We are eager to collaborate with you, driving your business towards greater achievements.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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