Product Introduction Manual of ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
Introducing the ZD - G500 dual - spindle vertical machining center, a pinnacle of high-performance processing technology brought to you by Dalian ZHIDECNC Technology Co., Ltd. This sophisticated machine integrates cutting-edge design philosophies and manufacturing processes, offering unparalleled precision, rigidity, and efficiency. Ideal for mass-producing complex components, it finds extensive applications across automotive parts, construction machinery, aerospace, electronics, and pneumatic and hydraulic industries, revolutionizing production capabilities.
II. Product Features
(I) Efficient Processing
- Dual - spindle Design
- Boasting dual high-speed spindles, this machine excels at simultaneous machining of two identical parts, significantly boosting processing efficiency, dramatically shortening production cycles, and perfectly catering to high-volume production demands.
- Fast Tool Change System
- Equipped with a dual-servo tool arm-type tool magazine, the system offers swift and stable tool changes. With a capacity of 24 * 2 (dual-gripper tool magazine), it accommodates tools with maximum diameters of 80mm (full tool) and 160mm (adjacent tool), alongside a maximum weight of 8kg. The tool change time is a mere 1.6 seconds, facilitating rapid tool replacement and minimizing auxiliary processing time.
(II) High - Precision Processing
- Advanced Transmission System
- Featuring linear guides on the X/Y/Z1/Z2 axes, the machine achieves rapid traverse speeds up to 48m/min, boasting a positioning accuracy of 0.005mm and repeat positioning accuracy of 0.003mm. This ensures exceptionally precise positioning and motion control, essential for high-precision processing.
- High - Precision Spindle
- Spindles 1 and 2 can reach impressive speeds of 8000rpm (belt) / 12000rpm (direct drive) depending on the selected mode. With a spindle taper of BT40, the machine guarantees high-speed and precision cutting, optimizing processing performance.
- Stable Structural Design
- Designed with an intelligent structural layout and crafted from premium materials, the machine offers excellent rigidity and stability, effectively minimizing vibration and deformation. This ensures the stability of processing accuracy, even under demanding conditions.
(III) Flexibility and Versatility
- Multi - axis Linkage Machining
- Integrated with a Mitsubishi customized system, the machine enables dual 2-axis bidirectional machining. The optional fourth-axis rotary table and brake tailstock facilitate the multi-axis linkage machining of intricate components, addressing diverse processing needs with ease.
- Center Water - out and High - Pressure System
- The four-axis lead screw equipped with a center water-out and high-pressure system effectively cools both the tool and workpiece during processing. This ensures stable processing accuracy, enhances chip removal, and significantly improves the surface quality of machined parts.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T - slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load - bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: Ranging from 90 to 630mm, our product offers unparalleled adaptability to meet diverse operational needs.
- Relative Distance between Dual Spindles: Positioned at 500mm apart, ensuring optimal performance and precision in every operation.
(III) Spindle
- Spindle Speed (Belt/Direct Drive): Experience seamless operation with spindle speeds of 8000rpm via belt and an enhanced 12000rpm through direct drive.
- Spindle Taper: Utilizing the BT40 spindle taper, ensuring robust and secure tool holding for all machining tasks.
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: Achieve remarkable efficiency with rapid traverse speeds of up to 48m/min across all axes.
- Positioning Accuracy: Positioning accuracy refined to 0.005mm, guaranteeing precision in every detail.
- Repeat Positioning Accuracy: Repeat positioning accuracy heightened to 0.003mm, for consistent, high-quality output.
- Cutting Feed: Variable cutting feed ranging from 0 to 10000mm/min, accommodating a wide array of materials and applications.
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 dual-gripper tool magazine, enabling swift and efficient tool changes.
- Maximum Tool Diameter (Full Tool): Capable of handling tools with maximum diameters of 80mm, catering to diverse machining needs.
- Maximum Tool Diameter (Adjacent Tool): Accommodates adjacent tools up to 160mm in diameter, enhancing operational versatility.
- Maximum Tool Weight: Supports tool weights up to 8kg, ensuring robust and versatile machining capabilities.
- Tool Change Time: Achieves rapid tool change time of 1.6 seconds, minimizing downtime and boosting productivity.
(VI) System Configuration
- System: Powered by Mitsubishi's new generation system, delivering state-of-the-art control and reliability.
(VII) Other Parameters
- Spindle Motor Power: Equipped with a robust 11 * 2Kw spindle motor, delivering powerful and consistent performance.
- X/Y/Z1/Z2 Three - axis Motor Power: Motor power distributed as 2.0/2.0/3.0/3.0Kw across axes, ensuring balanced and efficient operation.
- Machine Weight: Weighing in at 6800kg, providing a solid and stable base for precision machining.
- Machine Size: Dimensions of 2800 * 2800 * 2650mm, designed to fit seamlessly into diverse workspaces.
IV. Application Industries
- Automotive Parts Manufacturing: Perfect for high-precision processing of automotive engine and transmission parts, enhancing both efficiency and quality.
- Construction Machinery Industry: Ideal for processing structural parts and components, ensuring they meet stringent accuracy and strength requirements.
- Aerospace Field: Suited for manufacturing aero-engine blades and structural parts, fulfilling the aerospace industry's high-performance standards.
- Electronics Industry: Specialized in crafting high-precision parts like electronic equipment housings and heat sinks, driving efficiency and quality.
- Pneumatic and Hydraulic Industry: Produces high-quality pneumatic and hydraulic components, ensuring product accuracy and sealing performance.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. stands as a beacon of innovation in the CNC machine tool industry. Seamlessly merging research and development, production, sales, and service, our company is dedicated to achieving nothing short of excellence and perfection. With formidable R&D capabilities and sophisticated manufacturing expertise, we pride ourselves on a comprehensive service system that ensures every client receives exceptional care. Our commitment to quality and innovation is evidenced by our numerous national patent technology certifications, the prestigious ISO9001 international quality system certifications, and the esteemed EU CE qualification certification. Our technical prowess is further enhanced through collaborative research with esteemed international machine tool manufacturers and partnerships with top-tier universities, integrating production, learning, and research.Our mission is to revolutionize the CNC precision machine tool industry by offering cutting-edge intelligent and unmanned technical solutions. We are dedicated to crafting superior machine tool products that not only meet but exceed user expectations, delivering unparalleled value at every turn.
Opt for the ZD - G500 dual - spindle vertical machining center and unlock a world of high-performance, precision, and reliability. From Dalian ZHIDECNC, this state-of-the-art equipment promises to elevate your operations and is backed by our unparalleled all-encompassing high-quality service. We warmly invite overseas customers to inquire and make a purchase.
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